3D printing puts fixtures into gear

February 16, 2018

3D printed cars, airplane components, and medical devices get the lion’s share of industry headlines. But global manufacturers like MAHLE, a leading automotive parts supplier, have found the technology offers tremendous value beyond those on the front page. For one of its latest developments, MAHLE was searching for a faster and less expensive way to make fixtures for automotive HVAC assemblies.

Spotlight

ABB

ABB is a leading global technology company that energizes the transformation of society and industry to achieve a more productive, sustainable future. By connecting software to its electrification, robotics, automation and motion portfolio, ABB pushes the boundaries of technology to drive performance to new levels. With a history of excellence stretching back more than 130 years, ABB’s success is driven by about 110,000 talented employees in over 100 countries.

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Automakers, OEMs, and suppliers have faced unprecedented challenges in the wake of COVID-19. From chip shortages to truck barricades on the US–Canada border cutting off the flow of products, the automotive industry has been severely impacted by challenges that are leading to a loss of sales and frustrated customers. Advanced technologies are no longer “nice to have” but are now essential as automotive manufacturers step up their game to provide customers with more for less. Patched together, legacy systems, and outdated functionality tend to create more confusion than answers. Disconnected, siloed teams struggle with unreliable data and no clear vision for gaining new customers and retaining the old.

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Production scheduling primarily deals with arranging different jobs in various machines based on the timelines for each job. There can be numerous combinations of schedules possible. Production schedules can be designed to maximize the capacity utilization, minimize idle time of the machine, earliness, overall costs etc. Manual design of a schedule can be a tedious and time consuming task. There are a lot of dependencies which the scheduler needs to tweak based on a single change. Generating a production schedule targeting a specific objective function can be done using mathematical models. Mathematical models involve formulating the production scheduling problem as an optimization model wherein there is a certain objective function which needs to be optimized based on a set of constraints. Mathematical models generally outperform manually designed schedules which involve a lot of inter-dependencies among the jobs. Due to improvement in computational power, developing a production schedule using mathematical models is relatively quick and efficient.

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After the COVID-19 pandemic abruptly ground the world to a halt in the first few months of 2020, it created both new challenges for the manufacturing industry and exacerbated those that had existed for some time. According to an article by McKinsey & Company analysts,1 the future we expected by 2020 hasn’t quite come to pass. Rather than a significant shift towards more automation and a smaller workforce, the opposite is true, due in part to the pandemic.

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Additive manufacturing (AM) has matured significantly as a manufacturing technique over the last 5 years. Along with this, knowledge of AM within companies has increased and its opportunities are increasingly discussed at board-level. Time and budget are invested to explore the potential for 3D printing beyond the most obvious applications. More than ever before, there’s an appetite to take a strategic approach and maximize the opportunity

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Spotlight

ABB

ABB is a leading global technology company that energizes the transformation of society and industry to achieve a more productive, sustainable future. By connecting software to its electrification, robotics, automation and motion portfolio, ABB pushes the boundaries of technology to drive performance to new levels. With a history of excellence stretching back more than 130 years, ABB’s success is driven by about 110,000 talented employees in over 100 countries.

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