Why Manufacturing Companies Must Consider Business Intelligence

Bhagyashri Kambale | December 14, 2021
BUSINESS_INTELLIGENCE
Do manufacturing businesses require Business Intelligence (BI)? The answer is YES. Manufacturing is one of the most data-intensive businesses, producing massive amounts of data ranging from supply chain management to shop floor scheduling, accounting to shipping and delivery, and more.

All of this information would go to waste if not properly categorized and utilized. Scrutinizing and analyzing your data with business intelligence will help you become a more efficientand productive organization. Your organized data can show you where the gaps or inefficiencies are in your manufacturing process and help you fix it.

Many companies simply are not willing to change or think they are done once they make a change. But the truth is technology, consumer demands, the way we work, human needs and much more are constantly changing.

Michael Walton, Director, Industry Executive at Microsoft

BI has the potential to improve the operations of an organization and transform it into an organized one. According to Finances Online research, more than 46% of organizations are already employing a BI tool as a significant part of their company strategy, and according to Dresner Advisory Services research, 8 in 10 manufacturers who use BI for analytics have seen it function successfully.


How Manufacturing Operations Are Improving with Business Intelligence?

As revealed by the BI statistics above, we can see that business intelligence is critical in manufacturing. To further illustrate how business intelligence supports the manufacturing industry, let's look at some of the business intelligence benefits that are making a difference in the manufacturing industry.


Advances Operational Efficacy

While modern enterprises create massive amounts of data, not all of this data is relevant. Today's business intelligence solutions take all of the data from your organization and transform it into an easily comprehensible and actionable format. It enables you to minimize or fix errors in real-time. Additionally, it helps you to forecast raw material demand and assess procedures along the supply chain to ensure maximum efficiency.


Allows for the Analysis and Monitoring of Financial Operations

Business intelligence solutions provide insight into sales, profit, and loss, raw material utilization and can usually assist you in optimizing resources to increase your return on investment. Understanding your cost-benefit analysis, BI enables you to manage production costs, monitor processes, and improve value chain management.


Assists in the Management of Your Supply Chain

Manufacturing companies engage with various carriers, handling these multiple processes can be complicated. BI enables manufacturing companies to have more accurate control over shipments, costs, and carrier performance by providing visibility into deliveries, freight expenditures, and general supplies.


Contributes to the Reduction of Inventory Expenses and Errors

Overstocks and out-of-stocks are substantial barriers to profitability. Business intelligence can assist you in tracking records over time and location while identifying issues such as product faults, inventory turnover, and margins for particular distributors.


Determines the Efficiency of Equipment

Several factors can cause inefficient production. For example, errors with equipment due to improper installation, maintenance, or frequent downtime can reduce production. So, to keep industrial operations running well, one must monitor these factors.

Manufacturers can maintain their machines' health using data analytics and business intelligence. It provides real-time information about your production lines' status and streamlines production procedures.


How Business Intelligence Helped SKF (SvenskaKullagerfabriken) to Efficiently Plan Their Future Manufacturing

SKF is a key supplier of bearings, seals, mechatronics, and lubrication systems globally. The company posses its headquarter in Sweden and has distributors in over 130 countries.

Due to SKF's extensive worldwide reach and product diversity, they constantly need to forecast market size and demand for their products to modify their future manufacturing. Generally, SKF experts developed and kept their forecasts in traditional and intricate excel files. However, the efforts of maintaining and reconciling disparate studies were excessively high. As a result, SKF used require days to generate a simple demand prediction.

Later, SKF integrated its business data assets into a single system by utilizing business intelligence in production. Following that, they could swiftly begin sharing their data and insights across multiple divisions within their firm. They are now able to aggregate demand estimation fast and does not face cross-departmental issues about data integrity for the vast number of product varieties they manufacture.

This intelligent data management enabled SKF to plan their future production operations efficiently.


Final Words

Business intelligence in manufacturing makes a big difference in the organization's entire operations. Given the benefits of business intelligence in manufacturing, a growing number of manufacturers are implementing it in their operations.

According to Mordor Intelligence, Business Intelligence (BI) Market was worth USD 20.516 billion in 2020 and is anticipated to reach USD 40.50 billion by 2026, growing at a 12% compound annual growth rate throughout the forecast period (2021-2026).

Hence, we may say that the business intelligence is crucial for manufacturing and is booming, thanks to its enormous potential and the numerous benefits it provides to various businesses.


FAQ


Why is business intelligence so important in manufacturing?

Organization intelligence may assist businesses in making better decisions by presenting current and past data within the context of their business. Analysts can use business intelligence to give performance and competitive benchmarking data to help the firm run more smoothly and efficiently.


What value does BI add to manufacturing?

Business intelligence solutions provide insight into sales, profit, and loss, raw material utilization and can usually assist you in optimizing resources to increase your return on investment. Understanding your cost-benefit analysis enables you to manage production costs, monitor processes, and improve value chain management.


What is business intelligence's key objective?

Business intelligence is helpful to assist corporate leaders, business managers, and other operational employees in making more informed business

Spotlight

Switch Lighting

SWITCH® Lighting, is the maker of best-in-class LED light bulbs, has announced the nationwide availability of their latest LED bulb, the award-winning SWITCH infinia™, the top-performing LED bulb in the general use category for residential and commercial applications. The infinia is currently available in both 40 watt and 60 watt-equivalents, with retail pricing for the 60We as low as $11.99. Like the original family of SWITCH LED bulbs, the infinia has a lifetime warranty. The bulbs can be found at commercial distributors, lighting showrooms, and numerous retail stores nationwide. The SWITCH infinia is ENERGY STAR® certified, which could reduce prices to as low as $3.99 or less in areas with utility rebates.

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Features Pros Cons Mobile RF barcode scanning Easy to use It comes with some ERP features but not an effective ERP solution Mobile Cycle Counting Offers guarantee Certain key business operations (e.g., sales tax/VAT) are absent Returns authorization receipt Contact information is visible Warehouse map Has third party plugins Order management Wireless warehousing Barcode tracking Thorough standard reports Shipping management Excellent at tracking financials and budgeting Workforce and load management Handle multiple business units Fishbowl Inventory Fishbowl is inventory management software that is suited for small to medium-sized businesses, particularly those who use Quickbooks. It functions as a robust asset tracking tool that enables users to manage assets, goods, and stockpiles more conveniently and efficiently. 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Features Pros Cons Integration with QuickBooks Offers free trial It comes with some ERP features but not an effective ERP solution Integration with QuickBooks Sales and buy orders can be generated in any currency It comes with some ERP features but not an effective ERP solution Generate work orders Provides many plugin products Doesn’t support native shipping and e-commerce module Inventory and asset tracking across locations On-premise installation is not available Real-time inventory updates Pick, pack and ship items New barcode creation Default and custom reports 3PL Warehouse Manager 3PL Central is a cloud-based solution. It has a contemporary user interface and clever workflow functionality. John Watkins and Nancy Rohman launched 3PL Central in 2006. They were operating/having their own warehouse at the time. As a result, this system was developed by warehouse management professionals. 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Reporting & Analytics User-friendly Lack of support Picking & Packing Value for money Third Party Plugins Effective and useful to scan barcodes Wireless Warehouse Workforce/Load Management Real-Time Data Order Management WMS Comparison Table NetSuit WMS Fishbowl Inventory 3PL Warehouse Manager Overall User Ratings 4/5 4/5 4/5 Ease of Use 4/5 4/5 4/5 Value for Money 3.5/5 4/5 4/5 Ideal Customer Size Small, Medium, Large Small, Medium, Large Small, Medium, Large Free Trial Not available. Free product demo is available 14 Days Not available. Free demo is available Best Features Strategy definition for put away and picking up. Offers multiple plugins and multi-currency conversions. Centralized management for multiple warehouses and customer data. Pricing Starting from: 499.00/month Pricing model: Subscription Starting from: $4395.00 Pricing model: One Time License Not provided by vendor. 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There are different types of warehouses, such as distribution centers, public warehouses, private warehouses, bonded warehouses, climate-controlled warehouses, and smart warehouses.

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