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Manufacturing Process Management: Tips, Examples, and More

Bhagyashri Kambale | February 25, 2022
MANUFACTURING PROCESS MANAGEMENT
Improving manufacturing efficiency and enhancing business revenue is the ultimate goal of every manufacturing business. Effective manufacturing process management may help businesses grow and discover innovative manufacturing processes. Facts and data fill the days of plant managers and engineers. However, it appears that many firms are still unable to devise a strategy for resolving long-standing challenges in their organizations.

“If you define the problem correctly, you almost have the solution.”

– Steve Jobs

In this article, we will see the five ultimate ways of manufacturing flow management. Additionally, we will also see three industry leaders' examples and understand their processes for production management. So, let’s get started first with tips to improve production efficiency.

Five Ways to Improve Production Efficiency


Recognize and Eliminate Waste

Waste is a cost that should be minimized in the manufacturing business. Additionally, waste is a broad term in this industry since it involves labor hours, energy use, and material consumption, to name a few. However, material waste is typically the most significant worry in the industrial business. When looking for strategies to decrease waste, you must rely on the results drawn during the evaluation of your manufacturing line.

When identifying waste, keep in mind that each operation on your production line generates some trash; finding the procedures that generate the most waste is the most effective strategy to minimize total waste. However, you may reduce trash by recycling or reusing garbage rather than discarding it. If you are unable to eliminate the majority of your garbage, you should consider selling it to a company that can properly dispose of it.

Evaluate the Production Process

In a manufacturing business, the production line is at the heart of how the business operates, and hence, production line efficiency improvement is critical. When reviewing the production line, one must also consider the often overlooked elements, for example, the loading dock bumper and other necessary loading dock equipment. While sourcing and maintaining loading dock bumpers, you can rely on top industry service and equipment suppliers.

This will guarantee that your production line is equipped with everything it needs to operate properly. Another critical statistic to examine is throughput. This metric is used to determine the average number of units produced within a specified period. You must have high-quality equipment to ensure that your production line runs smoothly. Analyzing throughput can help spot difficulties in the production line when throughput is not quite up to pace.

Another aspect of production line efficiency improvement is capacity utilization, which determines your factory's overall output capacity. This enables you to monitor the functioning of your production line at all times.

Determine Bottlenecks

While discovering any flaws in your manufacturing line, you will unintentionally locate your production's major bottlenecks. Bottlenecks are breaks in your manufacturing line, supply chain, or any other business activity that obstruct the performance of another operation.
For instance, a certain machine may require repair at a plant, necessitating a half-day shutdown.

Any procedure that needs the operation of that particular machine is subsequently rendered inoperable. That machine becomes the bottleneck at that point. There are other types of blockages. Another instance is when an administrator who is required for approval falls ill.

Once you've identified your most frequent bottlenecks, you may work on reducing them and increasing productivity by decreasing bottleneck-related downtime.

Enhance Training Practices

The way your workers work ultimately impacts the productivity of your entire organization. Lack of training equates to inefficiency, and vice versa. To achieve optimal employee performance, each team member must be empowered throughout the production process. This isn't as simple as writing a pamphlet from which someone can be taught. Highly effective workers need to be taught on the job by someone who is watching them.

However, you must first establish uniform standards throughout your organization, starting from the top. This approach will help your employees understand that they will get organized or informal training to upgrade the skills and knowledge necessary to work successfully during the change's implementation. Training may take the form of a series of online microlearning modules or a blended learning method that includes face-to-face training sessions as well as on-the-job coaching and mentoring.

In addition, PWC is of the opinion that workers should ask the following questions to help them be more efficient in the long run:

  • Is what I’m doing now adding value, or am I just doing it because this is the way I’m supposed to do it?
  • If I were the customer, would I pay money for the activities that I was engaged in?

Allow your staff to generate suggestions for efficiency improvements on their own. After all, no one knows their operations better than they do.

Calculate and Organize Your Workspace

You can optimize production efficiency if your staff can perform their duties in a well-organized work environment. Hence, it is critical to prioritize measuring and organizing the workplace. It is critical to quantify each aspect of your business first, as this will provide you with a clear picture of what works and what does not. After that, you'll need to make sure that everything in the office is in order so that your employees can work efficiently.


Three Companies That Redefined The Innovative Manufacturing Processes

Ford

Henry Ford delivered to the world far more than simple automobiles. His company was the first to integrate a full production line process, paving the way for contemporary mass manufacturing. He devised a moving conveyer belt assembly line, which represented a radical departure from traditional industrial procedures. While his production procedures were restricted by current standards—they only allowed for limited customization—he laid the groundwork for modern manufacturing and a new way of thinking about processes.

Toyota

The Toyota Production System illustrates a deeply embedded cultural and managerial concept. This concept emphasizes the continuous improvement of work processes and systems. This approach focuses on identifying and resolving issues and ensures that every business action adds value to consumers. Dr. W. Edwards Deming and writers James Womack, Daniel Roos, and Daniel Jones brought it to the American public’s attention in the 1980s and 1990s (in "The Machine that Changed the World"). It was, and still is, a radically different management style for the great majority of organizations. Most people are familiar with Toyota Production System tenets like "just in time."

GE

Under former CEO Jack Welch, GE promoted the use of Six Sigma in business operations and provided a blueprint for adoption in the corporate setting that practically everyone sought to copy (at least for a while). Welch made Six Sigma training a pre-requisite for every employee who aspires to higher levels of leadership inside the business, and he enforced its implementation at all levels. The "GE Workout" is an extremely concentrated session (typically over many consecutive days) that evaluates business difficulties and suggests solutions. GE created it as a spin on the Six Sigma toolbox.

Final Words

To accelerate the overall growth of your manufacturing business, you must have innovative manufacturing processes that help improve manufacturing efficiency. You may consider the above mentioned ways to improve production efficiency and get the most out of your production set up. Giving employees new tools is probably the quickest method for managers to change a production process. Moving ahead, finding factory-direct manufacturers that can deal with each company's unique circumstances is also encouraged. Identify and avoid problems so you can then look at current data and waste to develop new and better ways of doing things.

FAQ


What is manufacturing efficiency?

Manufacturing efficiency aims to make products at the lowest feasible overall cost. It's all about maximizing the use of limited resources while minimizing the waste of time, materials, and energy.

What is a manufacturing process flow system?

The manufacturing process flow system shows the granular activity-level stages that must be completed to manufacture finished items from the moment raw materials are delivered to the manufacturing facility until they are transformed into finished goods.

What are the four manufacturing components?

Below are the four components of manufacturing:
  • Production equipment as well as tools, fixtures, and other relevant hardware.
  • A material handling system.
  • A computer system to coordinate and/or control the preceding components.
  • Human personnel to run and manage the system.

Spotlight

Aviagen

Since 1923, Aviagen has established itself as the world's leading poultry breeding company, developing pedigree lines for the production of commercial broiler chickens under the Arbor Acres, Indian River, and Ross brand names. The Rowan Range and Specialty Males are specialty breeding stock from Aviagen that offer greater flexibility for customers to meet specific or niche market requirements.

OTHER ARTICLES

Top 5 Manufacturing Applications of Machine Vision

Article | October 20, 2021

Machine vision is becoming increasingly prevalent in manufacturing daily across industries. The machine vision manufacturing practice provides image-based automated inspection and analysis for various applications, including automatic inspection, process control, and robot guiding, often found in the manufacturing business. This breakthrough in manufacturing technology enables producers to be more innovative and productive to meet customer expectations and deliver the best products on the market. A renowned industry leader Mr. Matt Mongonce conveyed in an interview with Media7, As technology takes over and enhances many of the processes we used to handle with manual labor, we are freed up to use our minds creatively, which leads to bigger and better leaps in innovation and productivity -Matt Mong, VP Market Innovation and Project Business Evangelist at Adeaca. Why is Machine Vision so Critical? The machine vision manufacturing process is entirely automated, with no human intervention on the shop floor. Thus, in a manufacturing process, machine vision adds significant safety and operational benefits. Additionally, it eliminates human contamination in production operations where cleanliness is critical. For instance, the healthcare business cannot afford human contamination in some circumstances to ensure the safety of medicines. Second, the chemical business is prohibited from allowing individuals to come into touch with chemicals for the sake of worker safety. Thus, machine vision is vital in these instances, so it is critical to integrate machine vision systems into your production process. Machine Vision Application Examples To better understand how businesses are utilizing machine vision in production, we will look at five cases. Predictive Upkeep Even a few seconds of production line downtime might result in a significant financial loss in the manufacturing industry. Machine vision systems are used in industrial processes to assist manufacturers in predicting flaws or problems in the production line before the system failure. This machine vision capability enables manufacturing processes to avoid breakdowns or failures in the middle of the manufacturing process. How is FANUC America Corporation Avoiding the Production Line Downtime with ROBOGUIDE and ZDT? FANUC is a United States-based firm that is a market leader in robotics and ROBOMACHINE technology, with over 25 million units deployed worldwide. In addition, the company's professionals have created two products that are pretty popular in the manufacturing industry: ROBOGUIDE and ZDT (Zero Down Time). These two standout products assist manufacturers in developing, monitoring, and managing production line automation. As a result, producers can enhance production, improve quality, and maximize profitability while remaining competitive. Inspection of Packages To ensure the greatest possible quality of products for their target consumer groups, manufacturers must have a method in place that enables them to inspect each corner of their product. Machine vision improves the manufacturing process and inspects each product in detail using an automated procedure. This technology has been used in many industries, including healthcare, automation, and electronics. Manufacturers can detect faults, cracks, or any other defect in the product that is not visible to the naked eye using machine vision systems. The machine vision system detects these faults in the products and transmits the information to the computer, notifying the appropriate person during the manufacturing process. Assembly of Products and Components The application of machine vision to industrial processes involves component assembly to create a complete product from a collection of small components. Automation, electronics manufacturing, healthcare (medicine and medical equipment manufacturing), and others are the industries that utilize the machine vision system in their manufacturing process. Additionally, the machine vision system aids worker safety during the manufacturing process by enhancing existing safety procedures. Defect Elimination Manufacturers are constantly endeavoring to release products that are devoid of flaws or difficulties. However, manually verifying each product is no longer practicable for anybody involved in the manufacturing process, as production counts have risen dramatically in every manufacturing organization. This is where machine vision systems come into play, performing accurate quality inspections and assisting producers in delivering defect-free items to their target clients. Barcode Scanning Earlier in the PCB penalization process, where numerous identical PCBs were made on a single panel, barcodes were used to separate or identify the PCBs manually by humans. This was a time-consuming and error-prone process for the electronics manufacturing industry. This task is subsequently taken over by a machine vision system, in which each circuit is segregated and uniquely identified using a robotics machine or a machine vision system. The high-tech machine vision system "Panel Scan" is one example of a machine vision system that simplifies the PCB tracing procedure. Final Words The use of machine vision in the manufacturing business enables firms to develop more accurate and complete manufacturing processes capable of producing flawless products. Incorporating machine vision into manufacturing becomes a component of advanced manufacturing, which is projected to be the future of manufacturing in 2022. 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A machine vision system's primary components are lighting, a lens, an image sensor, vision processing, and communications. { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [{ "@type": "Question", "name": "What is the difference between computer vision and machine vision?", "acceptedAnswer": { "@type": "Answer", "text": "Traditionally, computer vision has been used to automate image processing, but machine vision is applied to real-world interfaces such as a factory line." } },{ "@type": "Question", "name": "Where does machine vision come into play?", "acceptedAnswer": { "@type": "Answer", "text": "Machine vision is critical in the quality control of any product or manufacturing process. It detects flaws, cracks, or any blemishes in a physical product. Additionally, it can verify the precision and accuracy of any component or part throughout product assembly." } },{ "@type": "Question", "name": "What are the fundamental components of a machine vision system?", "acceptedAnswer": { "@type": "Answer", "text": "A machine vision system's primary components are lighting, a lens, an image sensor, vision processing, and communications." } }] }

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Article | November 23, 2021

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Trends to Boost Your Manufacturing Business in 2022

Article | October 27, 2021

Technologies in the manufacturing industry are upscaling daily. Manufacturers are keen to embrace the latest manufacturing trends to improve their manufacturing process, total production rate, and product quality at their factories. Manufacturing technology advances have also boosted production speed while retaining product quality. “As technology takes over and enhances many of the processes we used to handle with manual labor, we are freed up to use our minds creatively, which leads to bigger and better leaps in innovation and productivity.” – Matt Mong, VP Market Innovation and Project Business Evangelist at Adeaca. Apart from manufacturing technology developments, we will look at new manufacturing business trends in this article, which will help you achieve maximum customer engagement and a positive relationship with your target consumer groups. So, let's see some of the top manufacturing business trends that are assisting the industry in improving its business processes. 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Revenue Generation via Data Monetization Data monetization allows industrial CIOs (Chief Information Officers) to monetize their digital products and services. Rapid digitization in manufacturing generates massive data. CIOs may monetize and distribute data across ecosystems. CIOs can leverage information as a resource to generate new services or business models. This ensures revenue even when external reasons like supply chain issues or human resource shortages interrupt the firm. Using the Equipment as a Service (EaaS) Approach EaaS, or Pay-Per-Use, is defined as: A business model where equipment is rented rather than sold, with remote diagnostics and predictive maintenance solutions offered by the vendor. Using Eaas reduces capital expense, improves data reliability, and lowers operating costs. As a result, producers can undertake all production-related tasks with precision. Bosch RexRoth CytroBox – a Perfect Example of EaaS The global equipment-as-a-service market is estimated to develop at an 11.5 percent CAGR from 2021-2027. (OpenPR) The RexRoth Cytrobox from Bosch is an example of EAAS. This hydraulic power unit converts electrical power into hydraulic fluid pressure and flow to move and force a machine. They are widely utilized in presses and tooling equipment. It can handle up to 33 kW in a small space. Its exceptionally flexible; its unique design allows it to run efficiently and quietly. In addition, modern automation and sensor packages allow easy integration into modern machine designs. 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According to bccresearch's market research, the global manufacturing and process control market is predicted to increase from $86.7 billion in 2020 to $117.7 billion in 2025, a CAGR of 6.3 percent." } },{ "@type": "Question", "name": "What is the industry 4.0 technology in the manufacturing industry?", "acceptedAnswer": { "@type": "Answer", "text": "IoT, industrial internet of things (IIoT), Cyber-physical systems (CPS), cloud computing, artificial intelligence, big data, machine learning, robotics, virtual reality, augmented reality, and additive manufacturing or 3D printing are some technologies that are used in industry 4.0 factories." } },{ "@type": "Question", "name": "What are the current technology trends in the manufacturing industry?", "acceptedAnswer": { "@type": "Answer", "text": "AI, robots, 3D printing, and the like are all the latest manufacturing trends in manufacturing technology. Additionally, enterprise resource planning (ERP), cloud computing, and machine vision all play a significant part in advanced manufacturing." } }] }

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Manufacturing Cyberattacks: The Perfect Disaster Recovery Plan

Article | March 29, 2022

How to recover from a cyber-attack is critical when we consider integrating industry 4.0 technologies into our traditional manufacturing processes. Cyber Crime Is the Greatest Threat to Every Company in the World.” – Ginni Rometty, CEO of IBM The internet-based nature of industry 4.0 makes it more prone to being targeted by hackers and having its data corrupted or compromised. In 2021, 50% of manufacturing businesses reported having experienced a cyberattack or data breach. Having a contingency plan in place in the event of a cyberattack is what every organization is looking for these days. So, in this article, we will explore how to construct the perfect cybersecurity disaster recovery plan and the critical elements to consider as you prepare for your cyber recovery. Cybersecurity Disaster Recovery Plan Observe Your Cyber-incident Develop a clear cyber incident response plan that you can use to expedite the recovery process. The incident response plan should explicitly delegate tasks to teams and individuals and include all the actions necessary for your organization to recover as painlessly as possible. Plan for Business Continuity You must have a strategy for resuming operations while your system remains infected or under attack by hackers. Determine alternates for essential processes disrupted by the incident and train personnel on how to adapt to the new working conditions. For instance, you may need to direct your customer service department to contact customers rather than email them, or your employees may be permitted to use personal computers that your cyber recovery department has cleared. In the meantime, work machines return to their working conditions. Recover from Safe Backups Having a cyber recovery mechanism in place will make it much easier to locate a secure backup. However, you must wait until your network is entirely restored and clean before fixing your data. For example, a dependable and fast backup strategy is the best approach to recover from ransomware. This procedure requires a recent version of your data and applications that do not contain malware. Rebuild or Recover Lost Data Suppose you do not have a cyber recovery system, but you keep backups as part of your cyber security disaster recovery system. In that case, you will only need to recreate the stored data after the most recent clean backup of your system. If the data is irrevocably lost, you will require professional assistance to recover it. Improve Your Cybersecurity Practices After a cyber event, the support after attack is essential part. Examine your security loopholes and determine the areas of improving. Enhance your manufacturing security processes, reset all passwords, and educate your workers to do the same. Educating your team is the most effective means of preventing further intrusions into your systems. 5 Pillars to Recover from a Cyber Attack An Effective Framework A framework must be adopted, changed, and fine-tuned to an organization's specific requirements and the data that is to be safeguarded. Executives must develop proper governance for the organization's people, procedures, and technology. To develop a cybersecurity risk management program, you must first select and implement an acceptable framework. End-to-end coverage A good cybersecurity disaster recovery plan covers all the data in the organization that needs to be secured. The ever-increasing number of networked devices may make it difficult for a company to locate all its data. An organization must also identify all cybersecurity risks, from third-party vendors to work procedures. Therefore, a cybersecurity program's scope must include all the essential parts of the organization's protection. Extensive Threat Analysis and Modeling An essential step in prioritizing cybersecurity threats is assessing their likelihood and damage potential. When prioritizing, the cybersecurity team should analyze the organization's data from a hacker's perspective. This perspective will help the team design a strong cybersecurity strategy. Proactive Incident Response Planning Many businesses have created incident response strategies to deal with the possibility that any system's security may be hacked at some point. Unfortunately, many of those plans remain unused and outdated, leaving personnel unprepared when needed. Proactive incident response planning entails evaluating the project, identifying ways to improve its efficacy, and training and preparing staff to respond to a security breach and minimize damage. Dedicated Cybersecurity Resources Finally, the organization's cybersecurity requires dedicated individuals. To build a successful cybersecurity risk management program, the governance roles and duties must be clearly defined. Final Word Rendering support following a cyber-attack must be well planned and thoroughly tested. The cybersecurity disaster plan recommended in this article can be modified or customized to meet your business's specific needs. If you're serious about modernizing your traditional manufacturing and making it smarter, cyber recovery should be a top priority. That way, your operations and data are protected at all times. FAQ What are the major types of cyber-threats? App-based (malicious apps), web-based (phishing), network (free Wi-Fi), and physical (no PIN or biometric authentication) are the major types of cyber-threats. What are the five types of cybersecurity? Critical infrastructure security, application security, network security, cloud security, and IoT security are the five types of cybersecurity. Why are manufacturing cyber-attacks rising? The rise in industrial cybersecurity attacks can be connected to specific changes in the way the industry functions; technological improvements, especially the convergence of IT and OT systems; the sensitivity toward downtime in certain businesses; and the absence of segmentation.

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Top 5 Manufacturing Applications of Machine Vision

Article | October 20, 2021

Machine vision is becoming increasingly prevalent in manufacturing daily across industries. The machine vision manufacturing practice provides image-based automated inspection and analysis for various applications, including automatic inspection, process control, and robot guiding, often found in the manufacturing business. This breakthrough in manufacturing technology enables producers to be more innovative and productive to meet customer expectations and deliver the best products on the market. A renowned industry leader Mr. Matt Mongonce conveyed in an interview with Media7, As technology takes over and enhances many of the processes we used to handle with manual labor, we are freed up to use our minds creatively, which leads to bigger and better leaps in innovation and productivity -Matt Mong, VP Market Innovation and Project Business Evangelist at Adeaca. Why is Machine Vision so Critical? The machine vision manufacturing process is entirely automated, with no human intervention on the shop floor. Thus, in a manufacturing process, machine vision adds significant safety and operational benefits. Additionally, it eliminates human contamination in production operations where cleanliness is critical. For instance, the healthcare business cannot afford human contamination in some circumstances to ensure the safety of medicines. Second, the chemical business is prohibited from allowing individuals to come into touch with chemicals for the sake of worker safety. Thus, machine vision is vital in these instances, so it is critical to integrate machine vision systems into your production process. Machine Vision Application Examples To better understand how businesses are utilizing machine vision in production, we will look at five cases. Predictive Upkeep Even a few seconds of production line downtime might result in a significant financial loss in the manufacturing industry. Machine vision systems are used in industrial processes to assist manufacturers in predicting flaws or problems in the production line before the system failure. This machine vision capability enables manufacturing processes to avoid breakdowns or failures in the middle of the manufacturing process. How is FANUC America Corporation Avoiding the Production Line Downtime with ROBOGUIDE and ZDT? FANUC is a United States-based firm that is a market leader in robotics and ROBOMACHINE technology, with over 25 million units deployed worldwide. In addition, the company's professionals have created two products that are pretty popular in the manufacturing industry: ROBOGUIDE and ZDT (Zero Down Time). These two standout products assist manufacturers in developing, monitoring, and managing production line automation. As a result, producers can enhance production, improve quality, and maximize profitability while remaining competitive. Inspection of Packages To ensure the greatest possible quality of products for their target consumer groups, manufacturers must have a method in place that enables them to inspect each corner of their product. Machine vision improves the manufacturing process and inspects each product in detail using an automated procedure. This technology has been used in many industries, including healthcare, automation, and electronics. Manufacturers can detect faults, cracks, or any other defect in the product that is not visible to the naked eye using machine vision systems. The machine vision system detects these faults in the products and transmits the information to the computer, notifying the appropriate person during the manufacturing process. Assembly of Products and Components The application of machine vision to industrial processes involves component assembly to create a complete product from a collection of small components. Automation, electronics manufacturing, healthcare (medicine and medical equipment manufacturing), and others are the industries that utilize the machine vision system in their manufacturing process. Additionally, the machine vision system aids worker safety during the manufacturing process by enhancing existing safety procedures. Defect Elimination Manufacturers are constantly endeavoring to release products that are devoid of flaws or difficulties. However, manually verifying each product is no longer practicable for anybody involved in the manufacturing process, as production counts have risen dramatically in every manufacturing organization. This is where machine vision systems come into play, performing accurate quality inspections and assisting producers in delivering defect-free items to their target clients. Barcode Scanning Earlier in the PCB penalization process, where numerous identical PCBs were made on a single panel, barcodes were used to separate or identify the PCBs manually by humans. This was a time-consuming and error-prone process for the electronics manufacturing industry. This task is subsequently taken over by a machine vision system, in which each circuit is segregated and uniquely identified using a robotics machine or a machine vision system. The high-tech machine vision system "Panel Scan" is one example of a machine vision system that simplifies the PCB tracing procedure. Final Words The use of machine vision in the manufacturing business enables firms to develop more accurate and complete manufacturing processes capable of producing flawless products. Incorporating machine vision into manufacturing becomes a component of advanced manufacturing, which is projected to be the future of manufacturing in 2022. Maintain current production trends and increase your business revenue by offering the highest-quality items using a machine vision system. FAQ What is the difference between computer vision and machine vision? Traditionally, computer vision has been used to automate image processing, but machine vision is applied to real-world interfaces such as a factory line. Where does machine vision come into play? Machine vision is critical in the quality control of any product or manufacturing process. It detects flaws, cracks, or any blemishes in a physical product. Additionally, it can verify the precision and accuracy of any component or part throughout product assembly. What are the fundamental components of a machine vision system? A machine vision system's primary components are lighting, a lens, an image sensor, vision processing, and communications. { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [{ "@type": "Question", "name": "What is the difference between computer vision and machine vision?", "acceptedAnswer": { "@type": "Answer", "text": "Traditionally, computer vision has been used to automate image processing, but machine vision is applied to real-world interfaces such as a factory line." } },{ "@type": "Question", "name": "Where does machine vision come into play?", "acceptedAnswer": { "@type": "Answer", "text": "Machine vision is critical in the quality control of any product or manufacturing process. It detects flaws, cracks, or any blemishes in a physical product. Additionally, it can verify the precision and accuracy of any component or part throughout product assembly." } },{ "@type": "Question", "name": "What are the fundamental components of a machine vision system?", "acceptedAnswer": { "@type": "Answer", "text": "A machine vision system's primary components are lighting, a lens, an image sensor, vision processing, and communications." } }] }

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Microfinancing in Uganda Works with Lean Manufacturing Precision

Article | November 23, 2021

Having recently returned from Uganda, had the pleasure of being introduced by Bernard Munyanziza of Nziza Hospitality to Gilbert Atuhire. He is the Managing Director at Value Addition Microfinance Ltd. which provides micro loans to producers and manufacturers. Atuhire is an attorney by training, however his ability to articulate the core values of Lean Six Sigma and continuous process improvement were abundantly clear. The Kampala, Uganda offices are located on Parliamentary Avenue and Dewinton Rise. This central location allows direct access to industrial projects.

Read More

Trends to Boost Your Manufacturing Business in 2022

Article | October 27, 2021

Technologies in the manufacturing industry are upscaling daily. Manufacturers are keen to embrace the latest manufacturing trends to improve their manufacturing process, total production rate, and product quality at their factories. Manufacturing technology advances have also boosted production speed while retaining product quality. “As technology takes over and enhances many of the processes we used to handle with manual labor, we are freed up to use our minds creatively, which leads to bigger and better leaps in innovation and productivity.” – Matt Mong, VP Market Innovation and Project Business Evangelist at Adeaca. Apart from manufacturing technology developments, we will look at new manufacturing business trends in this article, which will help you achieve maximum customer engagement and a positive relationship with your target consumer groups. So, let's see some of the top manufacturing business trends that are assisting the industry in improving its business processes. Manufacturing Business Trends: 2022 Manufacturers must adopt a business procedure that focuses on the target consumer group. Also, incorporating social responsibility and technology into company procedures would be beneficial. Here are five ways manufacturing leaders are becoming more communicative and results-oriented in their manufacturing and consumer experience strategies. Deliver a One-of-a-kind Digital Experience Every industry's target demographic is now online. Manufacturers must use digitalization to interact with their target consumer group to be noticed and remembered. Maintain an active presence on all popular digital platforms used by your target demographic. Post your new products, business strategy, or get genuine customer feedback on your brand and products. Engage your target audience and keep them informed of your progress in making their lives easier. “Marketing is VERY important to any company, although I generally see it being justified by the number of web hits or ‘leads’ that come in” – John Hays, Director of Sales at BALYO Allow your clientele to interact with your products digitally. To be a part of the new digital revolution in any industry, create a new digital business model. Initiative for Ecosystem Partnership An ecosystem partnership is a network of enterprises working together to provide a product or service to meet changing market needs. A partner ecosystem can generate customer-ready solutions faster. It also helps firms to co-create value. This value is demonstrated in extraordinary customer and partner experiences. The B2B ecosystem partners work together to bring mutual benefits to their companies. Revenue Generation via Data Monetization Data monetization allows industrial CIOs (Chief Information Officers) to monetize their digital products and services. Rapid digitization in manufacturing generates massive data. CIOs may monetize and distribute data across ecosystems. CIOs can leverage information as a resource to generate new services or business models. This ensures revenue even when external reasons like supply chain issues or human resource shortages interrupt the firm. Using the Equipment as a Service (EaaS) Approach EaaS, or Pay-Per-Use, is defined as: A business model where equipment is rented rather than sold, with remote diagnostics and predictive maintenance solutions offered by the vendor. Using Eaas reduces capital expense, improves data reliability, and lowers operating costs. As a result, producers can undertake all production-related tasks with precision. Bosch RexRoth CytroBox – a Perfect Example of EaaS The global equipment-as-a-service market is estimated to develop at an 11.5 percent CAGR from 2021-2027. (OpenPR) The RexRoth Cytrobox from Bosch is an example of EAAS. This hydraulic power unit converts electrical power into hydraulic fluid pressure and flow to move and force a machine. They are widely utilized in presses and tooling equipment. It can handle up to 33 kW in a small space. Its exceptionally flexible; its unique design allows it to run efficiently and quietly. In addition, modern automation and sensor packages allow easy integration into modern machine designs. Benefits of Bosch RexRoth CytroBox It provides data insights during the long lifecycles Using this hydraulic power unit on a lease can save a lot of money which cost $100.000 It requires heavy maintenance cost as per its type of usage that can be avoided with the EaaS approach Shifting the Emphasis from B2B to B2C Many firms are moving their attention from B2B to B2C to understand their target consumer better. This new strategic approach helps producers identify market needs and gain real-time feedback on their products. This method helps producers increase profit margins while also controlling the product's interaction with the intended audience. Final Words The latest manufacturing trends will take you to the cutting edge of manufacturing. The manufacturing developments in 2022 will boost the total manufacturing market in the coming years, allowing manufacturers to generate more business revenue. FAQs What is the manufacturing industry's future? Industry 4.0 is rapid technological progress in production and is transforming the worldwide manufacturing industry. According to bccresearch's market research, the global manufacturing and process control market is predicted to increase from $86.7 billion in 2020 to $117.7 billion in 2025, a CAGR of 6.3 percent. What is the industry 4.0 technology in the manufacturing industry? IoT, industrial internet of things (IIoT), Cyber-physical systems (CPS), cloud computing, artificial intelligence, big data, machine learning, robotics, virtual reality, augmented reality, and additive manufacturing or 3D printing are some technologies that are used in industry 4.0 factories. What are the current technology trends in the manufacturing industry? AI, robots, 3D printing, and the like are all the latest manufacturing trends in manufacturing technology. Additionally, enterprise resource planning (ERP), cloud computing, and machine vision all play a significant part in advanced manufacturing. { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [{ "@type": "Question", "name": "What is the manufacturing industry's future?", "acceptedAnswer": { "@type": "Answer", "text": "Industry 4.0 is rapid technological progress in production and is transforming the worldwide manufacturing industry. 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Manufacturing Cyberattacks: The Perfect Disaster Recovery Plan

Article | March 29, 2022

How to recover from a cyber-attack is critical when we consider integrating industry 4.0 technologies into our traditional manufacturing processes. Cyber Crime Is the Greatest Threat to Every Company in the World.” – Ginni Rometty, CEO of IBM The internet-based nature of industry 4.0 makes it more prone to being targeted by hackers and having its data corrupted or compromised. In 2021, 50% of manufacturing businesses reported having experienced a cyberattack or data breach. Having a contingency plan in place in the event of a cyberattack is what every organization is looking for these days. So, in this article, we will explore how to construct the perfect cybersecurity disaster recovery plan and the critical elements to consider as you prepare for your cyber recovery. Cybersecurity Disaster Recovery Plan Observe Your Cyber-incident Develop a clear cyber incident response plan that you can use to expedite the recovery process. The incident response plan should explicitly delegate tasks to teams and individuals and include all the actions necessary for your organization to recover as painlessly as possible. Plan for Business Continuity You must have a strategy for resuming operations while your system remains infected or under attack by hackers. Determine alternates for essential processes disrupted by the incident and train personnel on how to adapt to the new working conditions. For instance, you may need to direct your customer service department to contact customers rather than email them, or your employees may be permitted to use personal computers that your cyber recovery department has cleared. In the meantime, work machines return to their working conditions. Recover from Safe Backups Having a cyber recovery mechanism in place will make it much easier to locate a secure backup. However, you must wait until your network is entirely restored and clean before fixing your data. For example, a dependable and fast backup strategy is the best approach to recover from ransomware. This procedure requires a recent version of your data and applications that do not contain malware. Rebuild or Recover Lost Data Suppose you do not have a cyber recovery system, but you keep backups as part of your cyber security disaster recovery system. In that case, you will only need to recreate the stored data after the most recent clean backup of your system. If the data is irrevocably lost, you will require professional assistance to recover it. Improve Your Cybersecurity Practices After a cyber event, the support after attack is essential part. Examine your security loopholes and determine the areas of improving. Enhance your manufacturing security processes, reset all passwords, and educate your workers to do the same. Educating your team is the most effective means of preventing further intrusions into your systems. 5 Pillars to Recover from a Cyber Attack An Effective Framework A framework must be adopted, changed, and fine-tuned to an organization's specific requirements and the data that is to be safeguarded. Executives must develop proper governance for the organization's people, procedures, and technology. To develop a cybersecurity risk management program, you must first select and implement an acceptable framework. End-to-end coverage A good cybersecurity disaster recovery plan covers all the data in the organization that needs to be secured. The ever-increasing number of networked devices may make it difficult for a company to locate all its data. An organization must also identify all cybersecurity risks, from third-party vendors to work procedures. Therefore, a cybersecurity program's scope must include all the essential parts of the organization's protection. Extensive Threat Analysis and Modeling An essential step in prioritizing cybersecurity threats is assessing their likelihood and damage potential. When prioritizing, the cybersecurity team should analyze the organization's data from a hacker's perspective. This perspective will help the team design a strong cybersecurity strategy. Proactive Incident Response Planning Many businesses have created incident response strategies to deal with the possibility that any system's security may be hacked at some point. Unfortunately, many of those plans remain unused and outdated, leaving personnel unprepared when needed. Proactive incident response planning entails evaluating the project, identifying ways to improve its efficacy, and training and preparing staff to respond to a security breach and minimize damage. Dedicated Cybersecurity Resources Finally, the organization's cybersecurity requires dedicated individuals. To build a successful cybersecurity risk management program, the governance roles and duties must be clearly defined. Final Word Rendering support following a cyber-attack must be well planned and thoroughly tested. The cybersecurity disaster plan recommended in this article can be modified or customized to meet your business's specific needs. If you're serious about modernizing your traditional manufacturing and making it smarter, cyber recovery should be a top priority. That way, your operations and data are protected at all times. FAQ What are the major types of cyber-threats? App-based (malicious apps), web-based (phishing), network (free Wi-Fi), and physical (no PIN or biometric authentication) are the major types of cyber-threats. What are the five types of cybersecurity? Critical infrastructure security, application security, network security, cloud security, and IoT security are the five types of cybersecurity. Why are manufacturing cyber-attacks rising? The rise in industrial cybersecurity attacks can be connected to specific changes in the way the industry functions; technological improvements, especially the convergence of IT and OT systems; the sensitivity toward downtime in certain businesses; and the absence of segmentation.

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Since 1923, Aviagen has established itself as the world's leading poultry breeding company, developing pedigree lines for the production of commercial broiler chickens under the Arbor Acres, Indian River, and Ross brand names. The Rowan Range and Specialty Males are specialty breeding stock from Aviagen that offer greater flexibility for customers to meet specific or niche market requirements.

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