Home > Resources > Articles > Building a Smart Factory is Possible Using Machine Learning

Building a Smart Factory is Possible Using Machine Learning

Bhagyashri Kambale | December 07, 2021 | 848 views
MACHINE-LEARNING-MIN
Machine learning in manufacturing is becoming more widespread, with businesses like GE, Siemens, Intel, Bosch, NVIDIA, and Microsoft all investing heavily in machine learning-based ways to enhance manufacturing.

Machine learning is predicted to expand from $1 billion in 2016 to USD 9 billion by 2022at a compound annual growth rate (CAGR) of 44% throughout the forecast period, according to Markets & Markets.

The technology is being utilized to cut labor costs, achieve better transition times, and increase manufacturing speed.

“I advocate business leaders get to know more about what AI can do and then leverage AI in proofs of concept.”

– Michael Walton, Director and Industry Executive, Microsoft speaking with Media 7

Machine learning can help enhance manufacturing processes at the industrial level. This can be achieved by assessing current manufacturing models and identifying flaws and pain factors. Businesses can rapidly address any difficulties to keep the manufacturing pipeline running smoothly.


Let us explore how machine learning is transforming manufacturing operations.

How Machine Learning Is Transforming Manufacturing Operations

“The greatest benefit of machine learning may ultimately be not what the machines learn but what we learn by teaching them.”

- Pedro Domingos

Machine learning in manufacturing is revolutionizing manufacturing operations and making them more advanced and result-oriented, so let's have a look at how this is unfolding.


Allows for Predictive Maintenance

Machine learning provides predictive maintenance by forecasting equipment breakdowns and eliminating wasteful downtime. Manufacturers spend far too much time correcting problems instead of planning upkeep. In addition to enhancing asset dependability and product quality, machine learning systems can forecast equipment breakdown with 92% accuracy. Machine learning and predictive analytics increased overall equipment efficiency from 65% to 85%.


Increases Product Inspection and Quality Control

Machine learning is also utilized for product inspection. Automated inspection and supervision using ML-based computer vision algorithms can discriminate between excellent and bad products. These algorithms simply need excellent samples to train; therefore a fault library is not required. However, an algorithm that compares samples to the most common errors can be built. Machine learning reduces visual quality control costs in manufacturing. Forbe's says AI-powered quality testing can boost detection rates by up to 80%.


Logistics-related Tasks Are Automated

To run a production line, industrial companies need considerable logistics skills. The use of machine learning-based solutions can improve logistics efficiency and save expenses. Manual, time-consuming operations like logistics and production-related documentation cost the average US business $171,340 annually. It saves thousands of manual working hours every year to automate these everyday procedures. Using Deep Mind AI, Google was able to lower its data center cooling bill by 40%.


Creates More Business Opportunities

Machine learning is frequently used in the production process. Substantial data analysis is required to create new items or improve existing products. Collection and analysis of huge amounts of product data can help find hidden defects and new business opportunities. This can help improve existing product designs and provide new revenue streams for the company. With machine learning, companies can reduce product development risks by making smarter decisions with better insights.


Protects Company’s Digital Assets

On-premise and cloud-based machine learning systems require networks, data, and technological platforms to function. Machine learning can help secure these systems and data by restricting access to vital digital platforms and information. Humans’ access sensitive data, choose applications, and connect to it using machine learning. This can help secure digital assets by immediately recognizing irregularities and taking appropriate action.


Harley Davidson's Sales Climbed by 40% Using Albert – The ML & AI-Powered Robot

Today, traditional marketing is harder to break through. It's easy to see why Albert (an AI-powered robot) would be a good fit for Harley Davidson NYC. Thanks to machine learning and artificial intelligence, robots are producing news stories, working in hotels, controlling traffic, and even running McDonald's.

Albert works well with social media and email marketing. It analyzed which customers are more likely to convert and modifies the personal creative copies on its own for the next process.

Harley-Davidson is the only company to employ Albert in its business. The company evaluated customer data to find prior consumers who made purchases and spent more time browsing the website than normal. Albert used this data to categorize customers and scale up test campaigns.

Using Albert, Harley-Davidson's sales climbed by 40% and leads increased 2,930%, with half coming from high-converting ‘lookalikes' detected by AI and machine learning.


Final Words

The groundbreaking benefits of machine learning are the pillars of machine learning applications in manufacturing. Machine learning in manufacturing helps enhance productivity without compromising quality. According to Forbes, Amazon has automated warehouse logistics picking and packing using a machine learning system. With Kiva's help, Amazon's typical ‘click to ship' time dropped from 60-75 minutes to 15 minutes. So, industry leaders are seeing fantastic outcomes, and machine learning in manufacturing is the future.


FAQ


How is machine learning used in manufacturing?

Machine learning is used in manufacturing to improve product quality and uncover new efficiencies. It unquestionably aids in the identification and removal of bottlenecks in the manufacturing process.


Which two forms of machine learning are there?

Machine learning is divided into two forms: supervised and unsupervised. In supervised machine learning, a machine learning algorithm is trained using data that has been labeled. Unsupervised ML has the advantage of working with unlabeled data.


What is a machine learning model?

A machine learning model is a file that can recognize patterns. In order to learn from a set of data, you must first train a model using an algorithm.

Spotlight

Tianhe Oil Group

Rigs Assembly,HP90,HP70,HP50 Drilling rigs;350HP,550HP,750HP WorkOver rigs.CP300 Offshore jack up drilling rig. Drilling Stem:Drill Collar (DC),Drill pipe (DP),Heavy weight drill pipe(HWDP),square kelly,hexagonal kelly,Coring Tools,DownHole Motor. Drilling tools:Stabilizer,Hole opener, Roller reamer, Casing scraper, Internal Casing Cutter,External Casing cutter,Marine or Mechanical,Key seat Reamer,Kelly Valve,Full opening safety Valve,FT type Drop-in Check Valve,FJ type-Arrow back PressureValve,Inside Bop,Float Valve sub,By pass Valve,Cup tester,Wear Sub,Circulating sub,cross over sub,Reduce sub,saver sub,lift sub.

OTHER ARTICLES

Achieving Interoperability in an Industry 4.0 Factory

Article | February 11, 2020

As a part of the Industry 4.0 movement, factory engineers are increasingly adopting some form of industrial Ethernet to interconnect the machines and other equipment implementing their production processes. Ethernet has been around in multiple forms for over 40 years. Most of it serves the IT community by interconnecting PCs and other equipment to a company LAN. Because of its flexibility, Ethernet has been adapted to many industrial uses.

Read More

The Impact of Coronavirus on Electronic Manufacturing

Article | February 11, 2020

Wuhan, the epicenter of the outbreak, is considered a crucial hub in the middle of China, a place of high importance for the production of automobiles, electronics, optics, and fiber optics. Wuhan and surrounding cities in the Hubei province are currently on a government-imposed quarantine at a scale the world has never seen before, some Chinese officials have referred to the situation as warlike.

Read More

Digitalizing Your Manufacturing Ecosystem

Article | February 10, 2020

Making digitalization work for you requires an understanding of your manufacturing ecosystem. Standards - such as ISA-95 - only guide you on a journey to more deeply comprehend the workings of your unique process for manufacturing your products. A batch manufacturing ecosystem often includes campaign management. Campaign management is not mentioned in ISA-95, which only speaks generally of order processing.

Read More

4 Food and Beverage Manufacturing Trends on Tap for 2020

Article | February 10, 2020

It’s the food and beverage industry’s job to appeal to consumer tastes by keeping tabs on what’s hot and what’s not. In the 1990s, for instance, fat free or reduced fat was all the rage, evidenced by the variety of products with such descriptions featured in bold typeface on cartons, cardboard and boxes. Fast forward to today, thanks in part to advancements in nutrition science, fat is back and is recommended in low-carb diets such as Atkins and Keto.

Read More

Achieving Interoperability in an Industry 4.0 Factory

Article | February 11, 2020

As a part of the Industry 4.0 movement, factory engineers are increasingly adopting some form of industrial Ethernet to interconnect the machines and other equipment implementing their production processes. Ethernet has been around in multiple forms for over 40 years. Most of it serves the IT community by interconnecting PCs and other equipment to a company LAN. Because of its flexibility, Ethernet has been adapted to many industrial uses.

Read More

The Impact of Coronavirus on Electronic Manufacturing

Article | February 11, 2020

Wuhan, the epicenter of the outbreak, is considered a crucial hub in the middle of China, a place of high importance for the production of automobiles, electronics, optics, and fiber optics. Wuhan and surrounding cities in the Hubei province are currently on a government-imposed quarantine at a scale the world has never seen before, some Chinese officials have referred to the situation as warlike.

Read More

Digitalizing Your Manufacturing Ecosystem

Article | February 10, 2020

Making digitalization work for you requires an understanding of your manufacturing ecosystem. Standards - such as ISA-95 - only guide you on a journey to more deeply comprehend the workings of your unique process for manufacturing your products. A batch manufacturing ecosystem often includes campaign management. Campaign management is not mentioned in ISA-95, which only speaks generally of order processing.

Read More

4 Food and Beverage Manufacturing Trends on Tap for 2020

Article | February 10, 2020

It’s the food and beverage industry’s job to appeal to consumer tastes by keeping tabs on what’s hot and what’s not. In the 1990s, for instance, fat free or reduced fat was all the rage, evidenced by the variety of products with such descriptions featured in bold typeface on cartons, cardboard and boxes. Fast forward to today, thanks in part to advancements in nutrition science, fat is back and is recommended in low-carb diets such as Atkins and Keto.

Read More
MORE ARTICLE

Spotlight

Tianhe Oil Group

Rigs Assembly,HP90,HP70,HP50 Drilling rigs;350HP,550HP,750HP WorkOver rigs.CP300 Offshore jack up drilling rig. Drilling Stem:Drill Collar (DC),Drill pipe (DP),Heavy weight drill pipe(HWDP),square kelly,hexagonal kelly,Coring Tools,DownHole Motor. Drilling tools:Stabilizer,Hole opener, Roller reamer, Casing scraper, Internal Casing Cutter,External Casing cutter,Marine or Mechanical,Key seat Reamer,Kelly Valve,Full opening safety Valve,FT type Drop-in Check Valve,FJ type-Arrow back PressureValve,Inside Bop,Float Valve sub,By pass Valve,Cup tester,Wear Sub,Circulating sub,cross over sub,Reduce sub,saver sub,lift sub.

Related News

ADDITIVE MANUFACTURING,3D PRINTING

3DEO Announces the Launch of 316L Austenitic Stainless Steel

3DEO Inc. | January 30, 2023

3DEO, the leading design, engineering, and manufacturing organization known as the world's highest-volume metal 3D printing service, recently announced the launch of 316L austenitic stainless steel. The material is now accessible to customers in all industries, particularly medical, industrial, marine, and food processing. 316L (equivalent to UNS S31603) is an entirely austenitic, non-magnetic stainless steel with outstanding ductility and mechanical performance. It maintains excellent performance at both room and moderately elevated temperatures. In addition, this weldable material is highly corrosion-resistant, making it perfect for use in harsh environments. 316L is typically used for impellers and pumps, laboratory equipment, engine parts, jewelry, food processing equipment, kitchen appliances, surgical instruments, marine, chemical, and petrochemical processing, among other uses. 3DEO assists customers with complex metal components at all product life cycle stages, from early conception and prototyping to large-scale manufacturing. Since prototypes are produced on the same machinery and technology as more extensive production runs, customers can smoothly transition from prototype to production with 3DEO without requiring lengthy or costly design revisions or requalifications to launch products. Along with 17-4PH stainless steel, 316L marks the latest expansion to the company's materials division, with a growing number of new materials being tested and set to release in 2023. One of such metals in development is pure copper, which will be available in Q2. About 3DEO Founded in 2016, 3DEO is one of the world's highest-volume metal 3D printing companies. It is a differentiated service provider offering its customers trustworthy end-to-end solutions using its proprietary technology. It manufactures 3D-printed precision metal components with Intelligent Layering®, its patented metal 3D printing technique. 3DEO distinguishes itself from other manufacturers with its collaborative partnership approach to early-stage design, proprietary technology, and experience in complicated geometries and design for additive manufacturing (DfAM). In addition, the company developed the Manufacturing Cloud™, an end-to-end manufacturing platform designed to mass-produce its proprietary metal 3D printers using 3D printing, software, robotics, augmented reality, automation, and materials innovation.

Read More

MANUFACTURING TECHNOLOGY

Matterport’s Digital Twin Platform to Support John Deere’s Worldwide Operations

Matterport | February 01, 2023

Leading spatial data firm, Matterport,Inc., recently announced the selection of its 3D capture technology and Digital Twin Platform by John Deere. The implementation allow remote management of over 60 John Deere’s facilities spread across South America, North America, Asia and Europe via a virtual operation center. The company’s platform will create digital replicas of John Deere’s manufacturing facilities, allowing teams to collaborate, plan the site changes, and track progress. To enhance site operations, John Deere will take 4K resolution digital twins with spatial accuracy using Matterport's Pro2 and Pro3 cameras. Employees at John Deere can remotely access any facility's digital twin using Matterport's digital twin technology in order to track materials and assets, keep an eye on vehicles, and integrate real-time IoT data streams. Within the digital twin, real-time collaboration increases productivity while lowering the need for expensive site visits. Jay Remley, Matterport’s Chief Revenue Officer, said, “We’re proud to support John Deere on their journey to reinvent manufacturing operations.” He further added, “For global businesses with facilities spread across several regions and time zones, the ability to remotely optimize each space based on its own unique parameters is a critical unlock for operations management. Our digital twin platform enables companies to reap real productivity gains and cost savings by digitizing their operations for more efficient maintenance, remote monitoring and improved decision making.” (Source - GlobeNewswire) About Matterport Matterport is leading spatial data solutions provider. The solutions are targeted at indexing and digitizing the built environment. Using a digital twin, enterprises can transform their built spaces into immersive, accurate digital twins to create, plan, comprehend, operate and promote any environment with Matterport’s proprietary 3D data platform. The spatial computing platform helps convert build structures into data, using every location and enhancing the overall value.

Read More

MANUFACTURING TECHNOLOGY

Infinite Electronics, Inc., Announces the Acquisition of Bulgin

Infinite Electronics, Inc. | January 20, 2023

On January 19, 2023, Infinite Electronics, Inc., the leading global supplier of electronic components, announced the acquisition of Bulgin Ltd, a UK-based developer and manufacturer of connectors and related components for harsh-environment applications. Equistone Partners Europe, a renowned European mid-market private equity firm, was the previous owner of Bulgin. Bulgin has over a century of expertise designing, developing, and producing IP66, IP67, IP68, and IP69K severe environment connectivity solutions for customers in various industries. Bulgin is focused on bespoke services and custom capabilities, as well as fast prototyping and a Rapid Response Team (RRT) to meet customers' urgent needs. Since Equistone acquired the company in 2019, Bulgin has expanded dramatically, opening a new site in Tunis, Tunisia, as well as new headquarters in Cambridge, UK. Bulgin has over 600 distributor locations across 60 countries and six continents. It employs 680 people worldwide, including its headquarters in the United Kingdom, businesses in Tunisia and Santa Fe Springs, California, as well as a foothold in the Asia-Pacific region. This acquisition expands Infinite Electronics' presence in Europe. It follows the company's announcement of entering a definitive agreement to acquire Cable Connectivity Group (CCG) from Torqx Capital Partners and TKH Group NV, a leading producer and distributor of specialty cables and cable connectivity solutions. These acquisitions are prominent milestones in Infinite Electronics' six-year rapid growth. These slew of acquisitions are the latest milestones in Infinite Electronics' aggressive expansion over the last six years. About Infinite Electronics, Inc. Based in Irvine, California, Infinite Electronics is a leading global electrical component supplier, meeting engineers' urgent needs through a family of well-known and trusted brands. It offers a diverse range of components, assemblies, and wired/wireless connectivity solutions and serves the aerospace/defense, industrial, government, consumer electronics, instrumentation, medical and telecommunications markets. Infinite's brands include Pasternack, Fairview Microwave, L-com, MilesTek, Aiconics, KP Performance Antennas, PolyPhaser, Transtector, RadioWaves, ShowMe Cables, Integra Optics, INC Installs and NavePoint. By working quickly to supply goods, solutions, and real-time support to its clients, its brands help move the world's innovators forward.

Read More

ADDITIVE MANUFACTURING,3D PRINTING

3DEO Announces the Launch of 316L Austenitic Stainless Steel

3DEO Inc. | January 30, 2023

3DEO, the leading design, engineering, and manufacturing organization known as the world's highest-volume metal 3D printing service, recently announced the launch of 316L austenitic stainless steel. The material is now accessible to customers in all industries, particularly medical, industrial, marine, and food processing. 316L (equivalent to UNS S31603) is an entirely austenitic, non-magnetic stainless steel with outstanding ductility and mechanical performance. It maintains excellent performance at both room and moderately elevated temperatures. In addition, this weldable material is highly corrosion-resistant, making it perfect for use in harsh environments. 316L is typically used for impellers and pumps, laboratory equipment, engine parts, jewelry, food processing equipment, kitchen appliances, surgical instruments, marine, chemical, and petrochemical processing, among other uses. 3DEO assists customers with complex metal components at all product life cycle stages, from early conception and prototyping to large-scale manufacturing. Since prototypes are produced on the same machinery and technology as more extensive production runs, customers can smoothly transition from prototype to production with 3DEO without requiring lengthy or costly design revisions or requalifications to launch products. Along with 17-4PH stainless steel, 316L marks the latest expansion to the company's materials division, with a growing number of new materials being tested and set to release in 2023. One of such metals in development is pure copper, which will be available in Q2. About 3DEO Founded in 2016, 3DEO is one of the world's highest-volume metal 3D printing companies. It is a differentiated service provider offering its customers trustworthy end-to-end solutions using its proprietary technology. It manufactures 3D-printed precision metal components with Intelligent Layering®, its patented metal 3D printing technique. 3DEO distinguishes itself from other manufacturers with its collaborative partnership approach to early-stage design, proprietary technology, and experience in complicated geometries and design for additive manufacturing (DfAM). In addition, the company developed the Manufacturing Cloud™, an end-to-end manufacturing platform designed to mass-produce its proprietary metal 3D printers using 3D printing, software, robotics, augmented reality, automation, and materials innovation.

Read More

MANUFACTURING TECHNOLOGY

Matterport’s Digital Twin Platform to Support John Deere’s Worldwide Operations

Matterport | February 01, 2023

Leading spatial data firm, Matterport,Inc., recently announced the selection of its 3D capture technology and Digital Twin Platform by John Deere. The implementation allow remote management of over 60 John Deere’s facilities spread across South America, North America, Asia and Europe via a virtual operation center. The company’s platform will create digital replicas of John Deere’s manufacturing facilities, allowing teams to collaborate, plan the site changes, and track progress. To enhance site operations, John Deere will take 4K resolution digital twins with spatial accuracy using Matterport's Pro2 and Pro3 cameras. Employees at John Deere can remotely access any facility's digital twin using Matterport's digital twin technology in order to track materials and assets, keep an eye on vehicles, and integrate real-time IoT data streams. Within the digital twin, real-time collaboration increases productivity while lowering the need for expensive site visits. Jay Remley, Matterport’s Chief Revenue Officer, said, “We’re proud to support John Deere on their journey to reinvent manufacturing operations.” He further added, “For global businesses with facilities spread across several regions and time zones, the ability to remotely optimize each space based on its own unique parameters is a critical unlock for operations management. Our digital twin platform enables companies to reap real productivity gains and cost savings by digitizing their operations for more efficient maintenance, remote monitoring and improved decision making.” (Source - GlobeNewswire) About Matterport Matterport is leading spatial data solutions provider. The solutions are targeted at indexing and digitizing the built environment. Using a digital twin, enterprises can transform their built spaces into immersive, accurate digital twins to create, plan, comprehend, operate and promote any environment with Matterport’s proprietary 3D data platform. The spatial computing platform helps convert build structures into data, using every location and enhancing the overall value.

Read More

MANUFACTURING TECHNOLOGY

Infinite Electronics, Inc., Announces the Acquisition of Bulgin

Infinite Electronics, Inc. | January 20, 2023

On January 19, 2023, Infinite Electronics, Inc., the leading global supplier of electronic components, announced the acquisition of Bulgin Ltd, a UK-based developer and manufacturer of connectors and related components for harsh-environment applications. Equistone Partners Europe, a renowned European mid-market private equity firm, was the previous owner of Bulgin. Bulgin has over a century of expertise designing, developing, and producing IP66, IP67, IP68, and IP69K severe environment connectivity solutions for customers in various industries. Bulgin is focused on bespoke services and custom capabilities, as well as fast prototyping and a Rapid Response Team (RRT) to meet customers' urgent needs. Since Equistone acquired the company in 2019, Bulgin has expanded dramatically, opening a new site in Tunis, Tunisia, as well as new headquarters in Cambridge, UK. Bulgin has over 600 distributor locations across 60 countries and six continents. It employs 680 people worldwide, including its headquarters in the United Kingdom, businesses in Tunisia and Santa Fe Springs, California, as well as a foothold in the Asia-Pacific region. This acquisition expands Infinite Electronics' presence in Europe. It follows the company's announcement of entering a definitive agreement to acquire Cable Connectivity Group (CCG) from Torqx Capital Partners and TKH Group NV, a leading producer and distributor of specialty cables and cable connectivity solutions. These acquisitions are prominent milestones in Infinite Electronics' six-year rapid growth. These slew of acquisitions are the latest milestones in Infinite Electronics' aggressive expansion over the last six years. About Infinite Electronics, Inc. Based in Irvine, California, Infinite Electronics is a leading global electrical component supplier, meeting engineers' urgent needs through a family of well-known and trusted brands. It offers a diverse range of components, assemblies, and wired/wireless connectivity solutions and serves the aerospace/defense, industrial, government, consumer electronics, instrumentation, medical and telecommunications markets. Infinite's brands include Pasternack, Fairview Microwave, L-com, MilesTek, Aiconics, KP Performance Antennas, PolyPhaser, Transtector, RadioWaves, ShowMe Cables, Integra Optics, INC Installs and NavePoint. By working quickly to supply goods, solutions, and real-time support to its clients, its brands help move the world's innovators forward.

Read More

Events