Additive Manufacturing: A Ground-breaking Change to Empower Industry 4.0

Bhagyashri Kambale | November 20, 2021 | 860 views
EMPOWER-INDUSTRY
Advanced manufacturing enables the concept of industry 4.0 and represents a significant milestone in the manufacturing industry. Additive manufacturing is a critical component of the industry 4.0 concept, propelling the industry to new heights of innovation.

In various fields that are not immediately related to industry 4.0 or manufacturing, additive manufacturing has alternatively been referred to as 3D printing. The numerous advantages of additive manufacturing, such as reduced cost and time, are boosting its popularity and use in manufacturing and other industries.

“Digital technology is so empowering on so many fronts, but for it to be empowering, it must be for everyone.”

– Michael Walton, Director, Industry Executive (Manufacturing) at Microsoft.

The global market of additive manufacturing is anticipated to increase at a 14.42 percent compound annual growth rate from USD 9.52 billion in 2020 to USD 27.91 billion in 2025. According to this market research, the future of 3D printing or additive manufacturing is quite bright in the coming years, and we will see widespread application across industries.

First, let us understand the idea of additive manufacturing and its benefits to various industries.


Concept of Additive Manufacturing




Additive manufacturing is building a real thing from a three-dimensional computer model, often by successively layering a material. This technique utilizes computer-aided design (CAD) software or 3D object scanners to command devices to deposit material in exact geometric shapes layer by layer. As the name implies, additive manufacturing involves the addition of material to produce an object.


Additive Manufacturing Benefits


Produces Fewer Scraps and Trash

When we compare additive manufacturing to traditional manufacturing techniques such as milling or turning, additive manufacturing adds only the amount of material required to build a product. As a result, it generates less waste and conserves scarce resources.


Reduces the Time and Cost of Prototyping

Making a product prototype is now faster, easier, and cheaper. Other production processes, like milling, have high setup and material costs. Prototyping is less expensive and takes less time, so you can quickly produce, test, and modify. It also shows practically instant verification of progress done.


It Encourages the Digitalization of Businesses

Continuous and effective communication between devices, machines, and robots is required for additive manufacturing. However, this is only achievable with effective digitization of production processes. As a result, businesses invest more in digital and IoT, a prerequisite for Industry 4.0.


It Simplifies the Assembling Process by Condensing it into a Single Component

Additive manufacturing in Industry 4.0 also simplifies the production process, especially product assembly. A traditional component requires numerous manufacturing procedures. This increases material and labor expenses as well as production time. However, additive manufacturing allows you to print the group in one piece.


The Top Three Industries That Make the Most Use of Additive Manufacturing

Additive manufacturing is presently used in a variety of industries. However, specific sectors make the best use of it. Thus, we will examine the industries embracing additive manufacturing technology and emerging with new life easing solutions.


Healthcare

In the healthcare industry, dentistry is the critical application of additive manufacturing. Technology helps it create bridges, crowns, braces, and dentures, always in high demand.

Additive manufacturing has also been used to create tissues and organs, surgical tools, patient-specific surgical models, and personalized prosthetics. For example, many medical equipment companies employ 3D printing to build patient-specific organ replicas that surgeons can practice before completing complex surgeries.


Aerospace

Additive manufacturing is utilized to fabricate metal brackets that serve as structural components within airplanes. Prototypes are increasingly being printed in three dimensions, allowing designers to fine-tune the shape and fit of finished parts. In addition, interior airplane components such as cockpit dashboards and door handles are manufactured using 3D printing services.


Automotive

3D printing can manufacture molds and thermoforming tools, grips, jigs, and fixtures for the automotive industry. Automakers utilize additive printing to customize parts for specific vehicles or drivers (e.g., seats for racing cars).

An appealing colored dashboard, efficient fuel systems, and complicated braking mechanisms are all possible with 3D printing in the automotive industry. Therefore, it is best suited for pre-production, manufacture, and modification of automotive parts.


How Does NASA use additive manufacturing in its space projects?

The space environment has always been unpredictable, and scientists must be adequately prepared before embarking on any space mission. They must consider the durability and weight of all the objects they propose to transport into space. To land any object on a planet that does not have a flat surface or similar weather conditions to earth, scientists must design each object with these considerations in mind.

“You always want it to be as light as possible, but you also want it to be strong enough.”

-Chris Chapman, NASA Test Engineer

It is not conceivable to make items capable of dealing with all the changes on other planets and achieving these project objectives using conventional materials and production processes. However, scientists do require a technique that will enable them to manufacture lighter and stronger objects for their space missions.

3D printing has played a significant part in meeting this demand and has provided space projects to manufacture objects that would withstand any unexpected events during space missions. For example, NASA employed 3D-printed metal components in their Mars project.

NASA's specialized engineers are utilizing additive manufacturing to create rocket engines and possible Moon and Mars outposts. NASA used the 11 3D printed metal components on its Mars mission as well. It employed 3D printed components for the first time in the Curiosity rover, which landed on Mars in 2012. It was a successful project, and NASA has since begun employing 3D printed parts in its space missions to make machines lighter while remaining robust and functional.


Final Words

Additive manufacturing technology is making a real difference in the manufacturing process, and it is becoming the trending technology in the manufacturing industry. The benefits of additive manufacturing make the manufacturing process more advanced, easy, and customer-oriented. Additive manufacturing is the major transformation in the manufacturing industry and will take it to new heights of precision.


FAQ


Why is additive manufacturing critical?

Additive manufacturing reduces the time and cost of prototyping and reduces the scraps amount during the manufacturing process of any object. In addition, it simplifies multiple processes from various industries.


Are additive manufacturing and 3D printing the same?

Yes, additive manufacturing and 3D printing are the same processes with different names as per the choice of the different industries. For example, in some industries such as space missions, It is also referred to as Fused Deposition Modelling (FDM).


Which is the most applied sector for additive manufacturing?

Healthcare is the industry that utilizes additive manufacturing technology the most. It also helps medical practitioners practice surgery on any critical body part with its 3D printed model from human tissues.

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Digi-Key Celebrates 10 Years of Support for FIRST Robotics

Digi-Key Electronics | July 06, 2022

Digi-Key Electronics, which offers the world's largest selection of electronic components in stock for immediate shipment, is proud to announce it has received special recognition for 10 years of generous support of the FIRST® Robotics Competition. For the last decade, Digi-Key has supplied the international competition's official Kit of Parts with a $50 voucher to the Digi-Key website to purchase items for each team's robot, which helps ensure that the teams have access to millions of the components they need to build their designs. In addition to its Diamond-Level sponsorship of the global FIRST Robotics Competition, Digi-Key supports the organization in a variety of ways closer to home. Digi-Key sponsors the Great Northern Regional competition in Grand Forks, North Dakota, and several Digi-Key employees have served as judges at the event. Digi-Key also sponsors the local Thief River Falls Lincoln High School team, ProDigi Team 3277, and Digi-Key employees serve as mentors for that team. "Digi-Key is extremely proud of our decade-long sponsorship of the FIRST Robotics community, both locally and around the globe, The combination of science, technology and competition challenges students and gives them a taste of real-world engineering to prepare them for futures in the field. It's great to see so many FIRST participants go on to study and pursue careers in engineering and other STEM related fields, ultimately pushing tomorrow's innovative technologies forward around the world." -David Sandys, senior director of technical marketing at Digi-Key. Digi-Key is a pioneering FIRST Robotics Competition supporter who changed the Kit of Parts program for the better by allowing teams to select the materials they need directly from the Digi-Key website, said Chris Rake, chief operating officer at FIRST. We are continually grateful for Digi-Key's longstanding partnership as we work together to inspire students in engineering and technology. FIRST® Robotics is a robotics community that prepares young people for the future. Working with adult mentors, including Digi-Key employees, FIRST Robotics Competition participants have limited time and resources to design, build, program, and test their robots to meet the season's engineering challenge. Teams compete at events that reward design excellence, competitive play, sportsmanship, and high-impact partnerships between schools, businesses and communities. About Digi-Key Electronics- Digi-Key Electronics, headquartered in Thief River Falls, Minn., USA, enables the world's ideas by providing the world's largest selection of electronic components and automation products in stock and available for immediate shipment. The leader and pioneer in the high service distribution market, Digi-Key offers more than 13.4 million components from over 2,300 quality name-brand manufacturers. Beyond unparalleled breadth of product, they support technology innovation from concept to production with a wide variety of tools and digital solutions to make innovation easier. Immense technical content, articles, videos, conversion calculators, reference designs and design tools can be accessed online at digikey.com.

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MANUFACTURING TECHNOLOGY,DIGITAL TRANSFORMATION

NTT DATA and Cogniac Bring Artificial Intelligence to Manufacturing

NTT DATA | June 30, 2022

NTT DATA Italia, the Italian division of the IT services leader, announced a partnership with computer vision software leader Cogniac Corporation. Cogniac's visual data processing platform will enhance NTT DATA's smart factory capabilities in Italy. Italy is a world leader in many manufacturing sectors, including machine tools, fashion, food products, automobiles, and pharmaceuticals, and is the second largest manufacturing country in Europe. As businesses improve their product manufacturing and distribution processes with integrated technologies that enable them to leverage business and engineering intelligence and analytics, the industry is rapidly transitioning to Smart Industry 4.0. With NTT DATA at the forefront of this transformation, Cogniac and NTT DATA have formed a strategic partnership that leverages Cogniac's low-code/no-code technology to create advanced vision inspection applications for manufacturers across the globe. "An integral part of successfully deploying computer vision applications is the integration point that NTT DATA provides across the manufacturing sector. For NTT DATA customers, the combined value of NTT DATA and Cogniac can significantly improve and automate the quality control process," -said Chuck Myers, CEO of Cogniac. We are positive that it will help NTT DATA Italia achieve its goal of Smart Industry 4.0 by increasing efficiency and adding value. Cogniac's AI can identify any camera-captured production detail. Using Cogniac's intuitive interface, a business process expert can create computer vision applications to improve and automate manual processes. The platform marks a step toward industrial digitization and can be used in any industry. The manufacturing industry is ripe for AI advancement. Gennaro Masullo, manufacturing manager at NTT DATA Italia, is excited to work with Cogniac to bring AI to the manufacturing industry. NTT DATA has put its distribution network at the service of Cogniac to help it reach its full potential because we value dialogue with innovative technology partners.

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MANUFACTURING TECHNOLOGY

JBT Corporation Acquires Alco-food-machines

JBT Corporation | July 04, 2022

JBT Corporation (NYSE: JBT), a global technology solutions provider to high-value segments of the food and beverage industry, announced today it has acquired Alco-food-machines GmbH & Co. KG (Alco), a leading provider of further food processing solutions and production lines. "Alco has been a family business for generations and over time has built an excellent reputation in the market for providing leading further processing technology solutions with strong ties in the DACH region, Alco represents the ideal fit for JBT where our family of brands approach and our broad food and beverage platform offers a compelling succession opportunity for companies with leading technology and food domain expertise." -Brian Deck, President and Chief Executive Officer JBT Corporation. The acquisition of Alco complements and expands our product offering in further processing, in particular, expanding our offering in convenience meal lines as well as alternative and plant-based protein technology, said Bob Petrie, EVP and President, Protein. Bringing our companies and technologies together supports our vision to be the preferred solutions partner for our customers, backed by unparalleled application expertise and best-in-class local service support. Alco also further strengthens our presence and capabilities in the important German market, added Petrie. Alco was founded in Bad Iburg, Germany in 1977 based on the idea from Heinz and Gertrud Algra to make the best machines in the industry, which today, produce everything from noodle sauces, and pizza to convenience and snack foods. JBT has always been viewed as a leader in food processing, and its approach to preserving the Alco brand and continuing the family legacy of technology and service was of the utmost importance in finding the right partner to acquire the business, said Isabelle Kleine-Ausberg, former shareholder of Alco. "We are excited about the possibilities in the next phase of growth for Alco, added Thomas Kleine-Ausberg, Managing Director. Alco expects 2022 revenue of approximately $35 million with EBITDA margins in the low double digits prior to synergies. The transaction is expected to be slightly dilutive to 2022 GAAP earnings per share but approximately two cents accretive on an adjusted basis, which excludes transaction-related costs and purchase price accounting. The purchase price was undisclosed. JBT Corporation (NYSE: JBT) is a leading global technology solutions provider to high-value segments of the food & beverage industry with focus on proteins, liquid foods and automated system solutions. JBT designs, produces and services sophisticated products and systems for multi-national and regional customers through its FoodTech segment. JBT also sells critical equipment and services to domestic and international air transportation customers through its AeroTech segment. JBT Corporation employs approximately 6,800 people worldwide and operates sales, service, manufacturing and sourcing operations in more than 25 countries.

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ROBOTICS AND AUTOMATION

Digi-Key Celebrates 10 Years of Support for FIRST Robotics

Digi-Key Electronics | July 06, 2022

Digi-Key Electronics, which offers the world's largest selection of electronic components in stock for immediate shipment, is proud to announce it has received special recognition for 10 years of generous support of the FIRST® Robotics Competition. For the last decade, Digi-Key has supplied the international competition's official Kit of Parts with a $50 voucher to the Digi-Key website to purchase items for each team's robot, which helps ensure that the teams have access to millions of the components they need to build their designs. In addition to its Diamond-Level sponsorship of the global FIRST Robotics Competition, Digi-Key supports the organization in a variety of ways closer to home. Digi-Key sponsors the Great Northern Regional competition in Grand Forks, North Dakota, and several Digi-Key employees have served as judges at the event. Digi-Key also sponsors the local Thief River Falls Lincoln High School team, ProDigi Team 3277, and Digi-Key employees serve as mentors for that team. "Digi-Key is extremely proud of our decade-long sponsorship of the FIRST Robotics community, both locally and around the globe, The combination of science, technology and competition challenges students and gives them a taste of real-world engineering to prepare them for futures in the field. It's great to see so many FIRST participants go on to study and pursue careers in engineering and other STEM related fields, ultimately pushing tomorrow's innovative technologies forward around the world." -David Sandys, senior director of technical marketing at Digi-Key. Digi-Key is a pioneering FIRST Robotics Competition supporter who changed the Kit of Parts program for the better by allowing teams to select the materials they need directly from the Digi-Key website, said Chris Rake, chief operating officer at FIRST. We are continually grateful for Digi-Key's longstanding partnership as we work together to inspire students in engineering and technology. FIRST® Robotics is a robotics community that prepares young people for the future. Working with adult mentors, including Digi-Key employees, FIRST Robotics Competition participants have limited time and resources to design, build, program, and test their robots to meet the season's engineering challenge. Teams compete at events that reward design excellence, competitive play, sportsmanship, and high-impact partnerships between schools, businesses and communities. About Digi-Key Electronics- Digi-Key Electronics, headquartered in Thief River Falls, Minn., USA, enables the world's ideas by providing the world's largest selection of electronic components and automation products in stock and available for immediate shipment. The leader and pioneer in the high service distribution market, Digi-Key offers more than 13.4 million components from over 2,300 quality name-brand manufacturers. Beyond unparalleled breadth of product, they support technology innovation from concept to production with a wide variety of tools and digital solutions to make innovation easier. Immense technical content, articles, videos, conversion calculators, reference designs and design tools can be accessed online at digikey.com.

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