3 New Design Goals to Fuel Innovation Easily with Additive Manufacturing

Vipika Kotangale | September 30, 2022 | 1677 views | Read time: 03:48 min
3 NEW DESIGN ARTICLE
Stand out with long-term scalability with AM by fuelling innovation in the design process. Staying relevant has now become critical when it comes to additive manufacturing. It is, therefore, essential to make decisions by deep diving into the right people, processes, and technologies at the right moment to keep up the momentum when using AM processes.


Better Product Designs with Design Innovation Framework for Additive Manufacturing

Additive manufacturers have started using the product design innovation (DI) framework. It serves additive manufacturing part designs with increased -
  • Proof of value (POV) - Helps your business stand out in the market with superior quality design.
  • Proof of concept (POC) – Ensures that the design will function as intended.
  • Proof of market (POM) – Defines the level of success of a design at scale for mass market production.
  • Proof of impact (POI) – Using simulation to mitigate design failures and ensure that your designs last longer.

As a result of the design innovation framework, additive manufacturing parts are manufactured faster and with better quality while lowering material costs. Furthermore, with more and more additive manufacturing companies implementing design innovation frameworks for their production, it is possible to tap into the opportunities of innovative product design at an early stage to give your production a competitive edge. Therefore, in the quest to grab an early market share in additive manufacturing for new, small and medium enterprises, the design innovation framework will play a pivotal role. Your product design, product research and development teams will implement the DI framework for the scalability of your additive manufacturing units.

Fuel innovation and design thinking to produce innovative product design ideas with the goals and practices in the DI framework, as mentioned below. They infuse your designs with the design innovation framework to get quality manufactured products.


Strategic Business Growth with AM Design to Fuel Innovation for Small and Medium Enterprises

Fuel innovation in how you design additive manufacturing parts with strategic business growth. By keeping three goals in mind during the design process, you can use cutting-edge research in additive manufacturing design to help your business grow.


Increase Speed:

  • Create highly detailed intermediate manufacturing goods. As additive manufacturing is still in the transition phase, creating highly complex designs on a small scale is easy. But for large-scale AM production, intermediate goods like molds make it easy and quick to make intricate details.
  • Build upon the existing DI (Design Innovation) process.
  • Make use of designs from the design repositories and similar component geometry.
  • Choose an orientation that does not need additional support.
  • Save resources by preferring cellular structure over solid volumes.
  • Make use of internal volumes to add more functionality.
  • Print functional joints to save assembly steps and time.
  • Standardize the assembly process to save production time.
  • Use high-resolution STL files to reach your maximum design potential.
  • Improve printability by scaling the artifacts and considering the resolution of the process.


Manage Quality:

  • Reduce residual stress to keep the parts from warping.
  • Materials must be qualified and characterized to be micro-structured.
  • Adhere to industry standards to get consistent, reliable, and repeatable outputs.
  • While successful designs with strategic AM innovation can be beneficial to
  • Create new products with AM.
  • Create new business models with AM,
  • AM helps to advance product design processes.
  • Create new classes of AM technologies.


Save Costs:

  • Save costs by creating multifunctional parts.
  • Choose a cheaper alternative material that satisfies the same constraints.
  • Go for an economical assembly by manufacturing high-performing parts.
  • Implement a cellular structure to reduce the quantity of material used.
  • Innovate designs that bring down costs through accurate simulation of manufacturing constraints.
  • Use composite material that satisfies the applied constraints.


Risk Factors to Consider and Mitigate When Investing in AM


The Risk of Data Leakage

Cyber security is a critical component when storing design file data on the cloud and sharing it over the network. Getting a design file copied, stolen, altered, infected, or deleted causes a loss of time and sometimes money. Attackers ask for a ransom by putting a worm in your design file or blocking access.

A highly private network with encrypted personal cloud connectivity and highly secure access control are the answers to mitigating the risk of cyber-attacks. Mitigating the risk is done with several measures. These include doing regular risk assessments, using a single design with no mistakes as a base for other design models, using advanced RFID tags to make products with AM, and practicing individual vigilance through awareness.


The Risk of Poor Quality

When outsourcing your manufacturing to an AM unit, the risk of low quality of the manufactured products is high. You cannot offer a warranty or guarantee when outsourcing production. Also, there is a risk that companies facing losses due to faulty products might want to claim for their losses.

Quality improves when you give much attention to post-processing the manufactured parts.


Leading Industries Using the DI Framework in AM:

  • Aerospace
  • Automotive
  • Consumer products
  • Energy
  • Infrastructure
  • Medical and pharmaceutical
  • Food
  • Sports Accessories


Final Thoughts:

Gearing up with innovation in additive manufacturing starts with three design goals. These include increasing speed, managing quality, and saving costs, which can help you achieve strategic business growth to scale for the long-term for business resilience. In addition, the DI framework for AM helps your large enterprise use progressive design thinking. So, now is the best time to invest into new ways to design products using design and management software for additive manufacturing.

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