10 Best Features to Look for in an Additive Manufacturing Software

Vipika Kotangale | September 20, 2022 | 2153 views | Read time: 07:34 min
FEATURES OF ADDITIVE ARTICLE
The day is near when additive manufacturing (AM) will become production-ready, with many technological advancements in additive manufacturing software. Although taking care of manual post-processing is one of the challenges AM faces, methods to reduce it are on the rise with the help of better additive manufacturing software. Multilayer 3D printing revolutionises production, combining to fuel innovation. Let's find out what software features for additive manufacturing can help solve the problems that arise.
 

How Does Additive Manufacturing Software Aid in the Resolution of Issues in Large Enterprises?

For large enterprises, additive manufacturing software champions innovation to achieve long-term goals and resolve problems with these solutions.

Sustainability in Manufacturing:

A minimum wastage of material makes additive manufacturing sustainable. Therefore, achieve your goal of implementing sustainable practises quickly.
 

Decrease Costs:

Cut costs by automation, optimization, and simulation to help decrease costs at all stages of an AM workflow.


Optimize Inventory:

You can get rid of a lot of your inventory if you know exactly what material each part needs and how much of it you need.


Easy Material Replacement:

Simulate results for different materials and easily replace your material for printing as per availability. Combine multiple materials to strengthen parts and make them versatile.


Generate Multiple Design Versions:

The generative design approach allows you to generate multiple versions of a complex part subject to constraints. As a result, you reduce the guesswork and improve the quality quickly and efficiently. With AI designs in additive manufacturing software, you get progressive design innovation and development.

As AM software aids large enterprises to fuel innovation in design implementation and follow the recent trends in additive manufacturing, AM processes such as binder jetting, metal additive manufacturing work and other types of additive manufacturing benefit from them as well. Explore the benefits of additive manufacturing for small and medium enterprises in our next segment which will cover additive manufacturing overview. Learn in-depth insights into why AM software are becoming a choice of medium sized businesses as well.

Three Reasons to Use Additive Manufacturing Software

To realize the full potential of additive manufacturing, good software plays a vital role in determining the quality of the output printed. Find out exactly how software for additive manufacturing could help your designs and your business grow.


Automate:

Automated light weighting, part consolidation, and generative design help unlock the scalability of your designs in terms of functionality and cost efficiency. Additive manufacturing software helps you achieve these efficiently.


Optimize:

Streamline the AM workflow using additive MES (manufacturing execution system) software. Increasing the printing process's efficiency helps reduce the time needed to print and improves the quality of the part manufactured and the machine utilization rates.


Simulate and Test:

Make your part design model subject to different constraints with the help of simulation using AM software. Reach excellence in additive manufacturing parts for real-life situations. Build a failsafe part using automated mathematical analysis.

Using additive manufacturing software can help you overcome many challenges. However, while considering AM software, please note its shortcomings.


The Big Challenge in Additive Manufacturing Software

At each step of additive manufacturing, separate software is essential to perform different functions. AM software performs many critical functions, such as step-by-step design, printability checks, light weighting, adding support, and simulation analysis. However, a single software package does not exist that addresses all aspects of additive manufacturing. Software integration resolves this issue effectively and efficiently.


Additive Manufacturing Software Functions for Large Enterprises

For large enterprises, it is essential to get the accurate design of complex parts and manage the AM production workflow right. Additive manufacturing software brings both functions to the table. Learn how additive manufacturing fuels innovation in design. Features of Additive Manufacturing software for design and managing workflow are as under:

Top Features of Additive Manufacturing (DfAM) Software:

It is easy to nurture the design thinking process by arming with suitable DfAM software for medium and large enterprises. Their features are as follows:

Topology Optimization:

Using mathematical tools to simulate the material distribution of the part is topology optimization. Making changes in the material distribution can remove inefficient regions from the design. In addition, automated topology optimization helps quickly produce complex geometrical structures using DfAM software.

Lattice Pattern Generation:

Using additive manufacturing software, we generate 3D lattice patterns automatically. They significantly save costs by using a lower volume of materials and helping design multifunctional parts and structures. In addition, they reduce their weight and cost, making them flexible and stress-resistant.


Generative Design:

The power of generative design lies in designing to match all the design parameters, applying all constraints, and generating multiple design candidates quickly and efficiently. These include material type, shape, density, orientation, and more. This design evolves your part per your required parameters and expedites optimization.


Automatic Light-Weighting:

Applying light weighting techniques such as materials selection, part consolidation, conformal ribbing, lattice structures, and optimization of topology helps further bring down the costs. With DfAM software, the process is automatic and easy.


Automated Part Consolidation:

Creating a single part that can perform multiple functions saves space and costs, boosting efficiency. However, deciding whether consolidation can conform to other system components can sometimes be challenging. Find a way to solve this problem with the help of a feature in additive manufacturing software that automatically groups parts together.


Stress, Heat, and Impact Simulation:

Predict the part design's stress, heat, and impact-taking ability in the case of light weighting. Simulation helps test the part using different materials, keeping in mind their temperature, stress, and impact resistance. For instance, DfAM software tests a part before printing the prototype, utilizing this feature.


Build Failure Prediction:

Mathematical analysis-backed calculations of distortions and validations help in predicting building failures. A DfAM also helps predict building failures before they happen by calculating the efficiency over time. This makes the parts more durable.


3D Packing:

Find the ideal shipping container and calculate its size, number, and maximum capacity using 3D packing technology. This automated software tool helps you efficiently send your shipments to your clients.


Machine Parameters:

Select the process parameters as per the part or product requirements. Apply different constraints to simulate the work using additive manufacturing software. Adjust them as per the desired characteristics in the output part using the software.


Print Failure Prediction:

Analyzing a designed model for deformation, cracks, stress, and growth is possible with software simulation. In addition, this data helps detect probable print failure.

An end-to-end workflow automation solution using additive manufacturing MES software works in sync with your existing software. Learn about its features as below:


Features of Good Additive Manufacturing MES Software:


Order Management: Receiving, organizing, and processing orders for printing is excellent at order management.

Part/file Analysis: The main tasks of part or file analysis are to look at the part or file's feasibility under different constraints and suggest ways to fix it.

Production Planning: Production planning helps automate preparation for the production cycle.

Instant Quotations: With built-in quotation management, create, approve, present, accept or reject quotations and place an order for part printing.

Material and Inventory Management: It takes care of choosing the right material for the part and making sure that enough of that material is in stock to make it.

Nesting: With nesting calculations, automatic space optimization on the print bed is possible

Post-Processing Management: Remove defects after manufacturing using a streamlined post-processing management system.

Quality Inspection and Management: Use the Quality Management System to remove possible distortions and deformations under constraints.

Order Tracking and Traceability: Get the status of print order processing at all times with accurate tracking during the AM process.

Analytics: Get a complete analysis of the data generated at each step of your AM workflow.
 
If getting powerful software is not something you are considering at the moment, you can still welcome a host of new additions with the help of software integrations. Explore more about it down below.


Use Software Integrations to Connect Existing Software:

Link your existing software to your additive manufacturing software for seamless data sharing over the additive MES using software integration. For instance, connect existing AM workflows, 3D modelling simulations, import CAD files of models, send and receive purchase orders, and do much more with a one-stop MES solution. With the right integrations, you can add the features your software needs to stay current.

When considering purchasing an AM software package, the initial, operational, training, and time required to learn it must all be calculated. For large enterprises, the reduction in inventory size and better accuracy with AM software bring down the cost of additive manufacturing production. Let us take a deep dive into the estimation of AM software.

Estimation for Additive Manufacturing Software Setup and Operations:

Depending upon the feature set of the additive manufacturing software, it might cost from $120/month/user to $25,000 annually or more. The significant influence is the implementation time and user-friendliness, like any other software for your business or enterprise. Several additive manufacturing and management software might have features that you may not need right now. However, upon scaling your business, they will become a necessity. You may want to consider software with supporting API integrations to smoothly transition from your existing software to advanced additive manufacturing software. As a result, you will reduce your cost of training the personnel while boosting their efficiency manifold.

Additive Manufacturing Software's Future Scope

Custom printing of complex geometrical structures with additive manufacturing is no longer restricted just to rapid prototyping. With the advent of volumetric additive manufacturing, it is now possible to print all the target points in the geometry simultaneously. Achieve this with the help of rotating the resin container with the guidance of a digital light projection system. In addition, this method can reduce some of the post-processing involved in an additive manufacturing production workflow to help make additive manufacturing more reliable and efficient.

The future of additive manufacturing looks supremely promising with several applications of volumetric additive manufacturing. These include aerospace, medical, transportation, energy, consumer products and the like. In the future, revolutionary multifunctional parts will be created using automated part consolidation to optimize part designs like never before. Furthermore, using AI, accuracy is bound to improve.

Conclusion:

Building a resilient business for medium and large enterprises to unlock scalability is easy with a range of additive manufacturing software. Leveraging AM software saves turn-around time from researching to the production line with a stable and better design. It boosts ROI by streamlining your additive manufacturing workflows and cutting production costs using additive manufacturing software. Software integrations help enterprises stay current with all the features needed and introduced from time to time to make additive manufacturing practical. Using AI with AM software is becoming the norm for both medium and large AM companies that want to get a head start on the market.

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They utilize advanced sensing technologies such as optical, acoustic, thermal, and chemical sensors to capture precise and accurate data. Whereas, IoT-enabled devices, integrated with industrial sensors, leverage the power of connectivity and advanced communication protocols to enable seamless data collection and exchange. These devices have embedded software, wireless connectivity, and data processing capabilities, transforming them into intelligent nodes within the Industrial Internet of Things ecosystem. These empower businesses to capture real-time data at a granular level. This provides organizations to gain comprehensive insights into their assets, processes, and environments' performance, health, and condition. Such data-driven intelligence forms the foundation for advanced analytics, predictive maintenance, and operational optimization. 2.2. Real-time Data Collection and Analysis With integrating IIoT sensors, businesses can collect data in real time from diverse sources within their industrial ecosystem. This includes sensor readings, machine parameters, environmental conditions, production metrics, and supply chain information. This allows businesses to continuously monitor their operations, providing immediate awareness of critical events and performance indicators. By capturing data in real-time, organizations can swiftly identify anomalies, deviations, or opportunities for improvement, for agile decision-making, operational responsiveness, and proactive interventions. Real-time data collected from industrial sensors and IoT-enabled devices can be subjected to advanced analytics and machine learning algorithms. These sophisticated analysis techniques reveal hidden patterns, correlations, and predictive models within the data. The resulting insights enable organizations to uncover optimization opportunities, identify root causes of issues, and develop data-driven strategies for operational excellence. 2.3. Edge Computing for Faster Decision-Making Edge computing is an advanced paradigm that brings data processing, analytics, and decision-making closer to the data source at the network's edge. By decentralizing computational capabilities, edge computing reduces latency, minimizes bandwidth requirements, and enables faster, localized decision-making. It enhances the efficiency and responsiveness of data-driven decision-making in industrial settings. Businesses can achieve near real-time insights and rapid response times by processing and analyzing data locally, at or near the edge IoT devices. This is particularly critical for time-sensitive applications like autonomous systems, predictive maintenance, and adaptive control mechanisms. Edge computing empowers businesses to make faster decisions based on real-time data analysis. Edge computing enables localized processing and immediate responses by reducing the need for data transmission to a centralized cloud or data centers. This allows organizations to take swift actions, optimize processes on the fly, and mitigate risks in real time. 3. Connectivity Technologies for Device Interconnectivity 3.1. Wireless Technologies: Wi-Fi, Bluetooth, and Cellular Networks Wi-Fi, Bluetooth, and cellular networks widely use wireless connectivity technologies that enable device interconnectivity in various industrial settings. Wi-Fi provides high-speed wireless connectivity over short to medium distances. Wi-Fi offers flexibility and compatibility with various devices, making it a popular choice for interconnecting devices within industrial environments. Bluetooth technology is commonly used for short-range wireless connections between devices, for personal area networks (PANs) and device-to-device communication applications. Cellular networks, such as 4G LTE and emerging 5G technology, provide wide-area coverage and reliable connectivity over large distances. They are suitable for IoT applications that require remote monitoring, asset tracking, and connectivity in remote or mobile industrial environments. 3.2. Low-Power Wide Area Networks (LPWAN) LPWAN technologies are designed to provide long-range wireless connectivity while consuming minimal power. These networks are well-suited for applications involving low data rates, long battery life, and cost-effective deployment. NB-IoT (Narrowband IoT) is a cellular-based LPWAN technology that operates on licensed spectrum, providing wide-area coverage with low power consumption, while Long Range Wide Area Network (LoRaWAN ) is a low-power, long-range wireless technology that operates on unlicensed spectrum and enables efficient connectivity for devices spread across large areas, making it suitable for IoT applications such as smart agriculture, logistics, and smart cities. 3.3. Industrial Ethernet and Fieldbus Protocols Industrial Ethernet refers to the use of Ethernet-based communication protocols within industrial environments. It provides high-speed, reliable, and deterministic connectivity for industrial devices, such as programmable logic controllers, human-machine interfaces, and sensors. Industrial Ethernet protocols like Ethernet/IP, PROFINET, and Modbus TCP enable real-time data exchange, control, and monitoring, facilitating efficient device interconnectivity in industrial automation systems. Fieldbus protocols have been widely used in industrial automation for device interconnectivity. It enables data communication between field devices, controllers, and other industrial equipment. These protocols are known for their robustness, determinism, and support for various devices, making them suitable for applications in process control, IIoT manufacturing, and distributed control systems. 4. Benefits of Efficient Device Interconnectivity 4.1. Enhanced Operational Efficiency Efficient device interconnectivity revolutionizes industrial processes by facilitating seamless communication and collaboration among interconnected devices, machines, and systems. This integration optimizes workflows, reduces bottlenecks, and maximizes operational efficiency, ultimately improving productivity and profitability. 4.2. Real-time Monitoring and Control The efficient interconnection of devices gives businesses real-time visibility into their operations. By continuously monitoring and controlling key parameters such as machine performance, energy consumption, and production metrics, organizations can proactively make data-driven decisions to optimize performance, minimize downtime, and ensure optimal resource allocation. 4.3. Predictive Maintenance Efficient device interconnectivity enables the collection and analysis of real-time data from interconnected devices. Businesses can detect patterns and anomalies by leveraging advanced analytics and machine learning algorithms, allowing for predictive maintenance strategies. Proactively addressing maintenance needs and potential equipment failures reduces unplanned downtime, enhances equipment lifespan, and lowers maintenance costs. 4.4. Data-driven Insights Efficient device interconnectivity generates abundant data that holds valuable insights. 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Embracing IIoT for Device Interconnectivity in Industry 4.0 In the era of Industry 4.0, businesses are embracing the integration of the IIoT industry 4.0 and device interconnectivity to unlock new levels of efficiency, productivity, and agility. This is made possible through various connectivity technologies, including wireless technologies like Wi-Fi, Bluetooth, and cellular networks, as well as LPWAN and industrial Ethernet and fieldbus protocols. These technologies enable seamless data exchange, real-time monitoring, and intelligent control within the industrial ecosystem. Additionally, embracing IIoT and device interconnectivity offers numerous advantages, such as enhanced operational efficiency, predictive maintenance, data-driven insights, improved product quality, optimized supply chains, enhanced safety, and security. By leveraging these advancements, businesses can drive sustainable growth and gain a competitive edge in the digital age of Industry 4.0.

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The Transforming Landscape: Trends in Industry 4.0

Article | July 19, 2023

Unveil the game-changing trends in Industry 4.0 & redefine business operations. Stay ahead with current industry trends of the evolving digitalization and analyze the market trends’ insights. Contents 1. Introduction 2. How do the Trends in Industry 4.0 Benefit Businesses? 3. Factors Causing the Emergence of Industry 4.0 3.1. Technological Advancements 3.2. Increasing Digitalization 3.3. Changing Market Demands 3.4. Globalization and Competitive Pressures 3.5. Need for Operational Efficiency 3.6. Sustainability and Environmental Concerns 3.7. Workforce Challenges 4. Top Trends in Industry 4.0 4.1. Green Technology 4.2. Digitalization of Data 4.3. Predictive Analytics 4.4. Optimal Energy Usage 4.5. 3D Printing 4.6. Smart Manufacturing 4.7. Next-Gen Manufacturing ERP 4.8. Supply Chain Disruption 4.9. Extreme Automation capabilities 4.10. Increased Visibility 5. Final Thoughts 1. Introduction Industry 4.0, the fourth industrial revolution, has brought about transformative changes across sectors, revolutionizing the way businesses operate and interact with technology. As we navigate this rapidly evolving landscape, staying informed about the latest trends shaping Industry 4.0 is essential. From artificial intelligence and robotics to blockchain and edge computing, these trends redefine processes, drive innovation, and create new opportunities for organizations. In this article, explore 10 key current industry trends in Industry 4.0 and their implications for businesses in this transforming landscape. 2. How do the Trends in Industry 4.0 Benefit Businesses? The trends in Industry 4.0 offer numerous benefits for businesses across various aspects of operations. Firstly, integrating automation, IoT, and data analytics drives increased efficiency and productivity. By streamlining processes and minimizing downtime, businesses can achieve higher productivity levels and faster time-to-market, ultimately reducing costs. Additionally, the availability of real-time data and advanced analytics enables businesses to make informed decisions, optimize resource allocation, and respond swiftly to market changes. Secondly, Industry 4.0 enhances flexibility and customization capabilities. With the ability to reconfigure production lines, adjust processes in real-time, and offer personalized products or services, businesses can meet customers' evolving demands and gain a competitive edge. Moreover, predictive maintenance facilitated by IoT sensors and data analytics enables companies to proactively monitor equipment health, reduce unplanned downtime, and optimize maintenance costs, improving operational efficiency and extending asset lifespan. Lastly, the trends in Industry 4.0 contribute to enhanced customer experience and sustainability goals. Businesses can improve customer satisfaction, loyalty, and retention by leveraging customer data and implementing personalized offerings, targeted marketing campaigns, and better customer support. Additionally, Industry 4.0 technologies enable companies to optimize energy consumption, reduce waste, and enhance resource efficiency, aligning with sustainability initiatives and bolstering brand reputation. 3. Factors Causing the Emergence of Industry 4.0 The factors causing the emergence of Industry 4.0 can be attributed to several key drivers: 3.1.Technological Advancements Rapid advancements in technologies such as the Internet of Things, artificial intelligence, cloud computing, big data analytics, and robotics have provided the foundation for Industry 4.0. These technologies have become more accessible, affordable, and capable, enabling widespread adoption in the industrial sector. 3.2.Increasing Digitalization Digitalizing processes, systems, and data has been a significant driver of Industry 4.0. As businesses realize the value of digitizing their operations, there is a growing demand for technologies that can seamlessly integrate and process vast amounts of data for improved decision-making and efficiency. 3.3.Changing Market Demands Evolving customer expectations, such as personalized products, shorter lead times, and flexible production, have pushed businesses to adopt Industry 4.0 technologies. Companies are embracing automation, connectivity, and data-driven approaches to remain competitive and meet these demands to enhance their agility and responsiveness. 3.4.Globalization and Competitive Pressures In an increasingly interconnected global economy, businesses face intense competition and the need to optimize their operations. Industry 4.0 offers opportunities for businesses to improve productivity, reduce costs, and gain a competitive edge by leveraging advanced technologies and data-driven insights. 3.5. Need for Operational Efficiency With rising production costs and the need to optimize resource utilization, businesses are turning to Industry 4.0 to enhance operational efficiency. Automation, predictive maintenance, and real-time monitoring enable enterprises to streamline processes, minimize downtime, and achieve higher productivity. 3.6. Sustainability and Environmental Concerns Industry 4.0 technologies allow businesses to adopt more sustainable practices. Companies can align with environmental goals and meet regulatory requirements by optimizing energy consumption, reducing waste, and improving resource efficiency. 3.7.Workforce Challenges The changing nature of work and the need to address labor shortages and skill gaps have also contributed to adopting Industry 4.0 technologies. Automation and robotics can augment human capabilities, improve workplace safety, and free up workers for more value-added tasks. 4. Top Trends in Industry 4.0 4.1. Green Technology Green technology is a prominent trend in Industry 4.0 manufacturing, aiming to incorporate sustainable practices and environmentally friendly solutions. This trend involves adopting renewable energy sources, such as solar and wind power, to reduce reliance on fossil fuels. Manufacturers also focus on energy efficiency using advanced monitoring systems and IoT devices to optimize energy consumption. Additionally, the concept of a circular economy is gaining momentum, encouraging waste reduction, resource utilization, and recycling. Manufacturers are developing eco-friendly materials and processes while collaborating with sustainability organizations to drive innovation in green technology. By integrating green technology, manufacturers can reduce their environmental footprint, comply with regulations, and meet consumer demands for sustainable products. Green technology is transforming the manufacturing sector in Industry 4.0, promoting sustainable practices and environmental consciousness. Manufacturers are embracing renewable energy, optimizing energy efficiency, and adopting circular economy principles. Developing eco-friendly materials and collaborations with sustainability organizations are also key aspects of this trend. By incorporating green technology into their operations, manufacturers can achieve ecological and economic benefits, positioning themselves as leaders in a greener and more sustainable future. 4.2. Digitalization of Data Digitalizing of manufacturing operations of data is a prominent trend in Industry 4.0 manufacturing, where companies are leveraging advanced technologies to transform data collection, industry trends analysis, and utilization. Manufacturers capture real-time data on various aspects of their operations by integrating IoT devices and sensors. This digital data provides valuable insights into machine performance, energy consumption, and product quality, allowing manufacturers to identify bottlenecks, optimize workflows, and enhance productivity. Digitalizing data enables manufacturers to employ advanced analytics and machine learning algorithms to uncover patterns and trends, enabling predictive maintenance, process optimization, and cost savings. An essential component of digitalizing data is the concept of digital twins. Manufacturers are creating virtual replicas of their physical products or production lines continuously updated with real-time data. This digital representation also enables remote monitoring and control, facilitating proactive maintenance and reducing downtime. By embracing the digitalization of data, manufacturers can unlock new levels of efficiency, productivity, and innovation, driving their success in the Industry 4.0 era. 4.3. Predictive Analytics Predictive analytics is a prominent trend within Industry 4.0 manufacturing, revolutionizing the way companies make decisions and optimize their operations. By leveraging advanced analytics techniques and machine learning algorithms, manufacturers can analyze vast amounts of data to forecast future outcomes and make proactive decisions. One key aspect of this trend is the application of predictive maintenance. Manufacturers can identify patterns and anomalies that indicate potential equipment failures by collecting and analyzing real-time data from sensors embedded in machinery. Predictive analytics allows manufacturers to optimize their production processes. Manufacturers can optimize parameters such as machine settings, material usage, and workflow sequences to achieve optimal production outcomes. Another crucial aspect of predictive analytics in Industry 4.0 manufacturing is demand forecasting. By analyzing historical data, machine learning algorithms can identify patterns and correlations that improve process efficiency, reduce waste, and enhance product quality. 4.4. Optimal Energy Usage Optimal energy usage is a significant trend within Industry 4.0 manufacturing, where companies are increasingly focused on optimizing energy consumption to enhance sustainability, reduce costs, and improve operational efficiency. Manufacturers aim to achieve optimal energy usage through advanced technologies and data-driven approaches throughout their production processes. One key aspect of this trend is the integration of smart sensors and Internet of Things devices to monitor energy usage in real-time. These devices collect data on energy consumption at various stages of production, allowing manufacturers to identify energy-intensive areas and potential inefficiencies. Machine learning algorithms can identify patterns and correlations between energy usage and other process variables, facilitating the development of energy-efficient strategies and optimizing production parameters. Moreover, integrating renewable energy sources is another crucial aspect of optimal energy usage in Industry 4.0 manufacturing. Companies can mitigate their carbon footprint and achieve long-term cost savings by reducing reliance on traditional fossil fuel-based energy sources. Integration with renewable energy sources also provides energy storage and demand response systems opportunities, further optimizing energy usage and supporting grid stability. 4.5. 3D Printing 3D printing is a significant trend within Industry 4.0 manufacturing, transforming how products are designed, prototyped, and manufactured. Also known as additive manufacturing, 3D printing allows companies to create three-dimensional objects by layering materials based on digital models. This trend offers numerous benefits, including faster production cycles, increased design flexibility, and cost-effective customization. One key aspect of the 3D printing trend is its ability to accelerate product development and prototyping. Manufacturers can convert digital designs into physical prototypes, allowing for rapid iterations and design improvements. Traditional manufacturing methods often impose limitations on design due to the constraints of molds, tooling, and assembly processes. 3D printing contributes to sustainability in manufacturing. It minimizes material waste by only using the necessary amount of materials, reducing energy consumption compared to traditional manufacturing methods. The ability to print components on-site or locally also lowers transportation costs and associated carbon emissions. Additionally, using recycled or bio-based materials in 3D printing further enhances its eco-friendly potential. 4.6. Smart Manufacturing Smart manufacturing is a prominent trend within Industry 4.0, revolutionizing the manufacturing sector by integrating advanced technologies to create more efficient, agile, and connected production systems. Smart manufacturing involves using Internet of Things devices, automation, artificial intelligence, and data analytics to optimize operations, enhance productivity, and drive innovation. One key aspect of smart manufacturing is the implementation of IoT devices and sensors throughout the production process. These devices collect real-time data on parameters such as machine performance, energy usage, and product quality. Smart manufacturing leverages automation and AI technologies to streamline production and improve efficiency. By automating repetitive tasks and integrating intelligent algorithms, manufacturers can optimize workflows, reduce human error, and achieve higher productivity levels. Moreover, smart manufacturing relies on data analytics and connectivity to enable seamless collaboration across the manufacturing ecosystem. Manufacturers can share real-time data with suppliers, partners, and customers, facilitating efficient supply chain management and enhanced coordination. 4.7. Next-Gen Manufacturing ERP Next-Generation Manufacturing ERP (Enterprise Resource Planning) systems are a significant trend within Industry 4.0 manufacturing, transforming the way companies manage their operations and resources. These advanced ERP systems incorporate cutting-edge technologies, such as cloud computing, artificial intelligence, and data analytics, to provide manufacturers with real-time visibility, enhanced decision-making capabilities, and seamless integration across the entire value chain. One key aspect of this trend is the adoption of cloud-based ERP solutions. By moving their ERP systems to the cloud, manufacturers can benefit from scalable and flexible infrastructure, reduced IT costs, and improved accessibility. Cloud-based ERP systems enable real-time data sharing and collaboration across departments, locations, and even with external partners. This fosters seamless integration of supply chain management, production planning, inventory control, and customer relationship management, enabling companies to make informed decisions, respond quickly to market changes, and optimize resource allocation. The next-gen Manufacturing ERP systems leverage artificial intelligence and data analytics to provide advanced insights and automation capabilities. 4.8. Supply Chain Disruption Supply chain disruption and the role of ERP (Enterprise Resource Planning) systems are significant trends within Industry 4.0 manufacturing. With the increasing complexity and globalization of supply chains, manufacturers face challenges such as natural disasters, geopolitical factors, and unexpected disruptions. In response, integrating ERP systems with supply chain management aims to enhance visibility, agility, and resilience in the face of disruptions. A vital aspect of this trend is using ERP systems to improve supply chain visibility. Manufacturers can quickly identify potential disruptions, assess their impact, and take necessary actions to minimize the effect on production and customer satisfaction. The ERP systems are increasingly equipped with advanced analytics capabilities to analyze supply chain data. Manufacturers can identify patterns, trends, and potential risks by leveraging AI and machine learning algorithms. Blockchain technology enables secure and transparent tracking of goods, ensuring traceability and reducing the risk of counterfeit products. These technologies, integrated with ERP systems, enhance supply chain visibility, accuracy, and trustworthiness. 4.9. Extreme Automation capabilities Extreme automation, also known as hyper-automation, is a prominent trend within Industry 4.0 manufacturing. This trend aims to maximize automation capabilities by pushing towards the hypothetical limit of 100% autonomy on the production floor, where operators and machines run fully automated processes. Manufacturers can achieve higher productivity and faster time-to-market by eliminating production delays and streamlining processes. Automation reduces errors and rework, improving product quality and customer satisfaction. Moreover, extreme automation frees the existing workforce from repetitive and mundane tasks, allowing employees to focus on higher-value activities and increasing overall throughput. According to data from Plataine's customer base, incorporating extreme automation in manufacturing significantly impacts cost reduction and production increase. Industrialization leads to lower operating costs by reducing labor requirements and minimizing errors that could result in waste. Additionally, by streamlining processes and optimizing resource allocation, extreme automation enables manufacturers to achieve higher production volumes and meet increasing market demands efficiently. 4.10. Increased Visibility Increased visibility capabilities are a significant trend within Industry 4.0 manufacturing, enabled by technologies like the Industrial Internet of Things. In the past, more visibility could have helped organizations comprehensively understand their operations, including the whereabouts of assets and the movement of resources. However, with the adoption of IIoT, manufacturers now have unprecedented visibility over their entire operations, providing real-time data and a 360-degree view of their organization. This heightened visibility empowers operational managers to monitor production processes in real time, identify manufacturing errors, and evaluate machine performance. With consolidated data reports, operational managers can make informed decisions to resolve issues causing delays and optimize production efficiency. By leveraging increased visibility, organizations can proactively address issues, minimize downtime, and stay ahead of the competition. The availability of real-time data and operational insights allows manufacturers to make agile and informed decisions, leading to improved productivity and customer satisfaction. 5. Final Thoughts The landscape of Industry 4.0 is undergoing a profound transformation, driven by emerging trends reshaping industries and revolutionizing business operations. The industry 4.0 trends 2023, discussed in this article, from artificial intelligence and robotics to blockchain and edge computing, are set to redefine the way organizations operate, innovate, and compete in the digital age. By embracing these trends, businesses can unlock new opportunities, enhance operational efficiency, and deliver better experiences to customers. As we move forward, staying abreast of these trends and proactively adopting them will be crucial for organizations to remain competitive and thrive in the ever-changing landscape of Industry 4.0. By leveraging the transformative power of these trends, organizations can position themselves at the forefront of innovation and create a sustainable advantage in this era of unprecedented technological advancement.

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Optimize Value Chain: Embrace Collaborative Platforms in Industry 4.0

Article | July 17, 2023

The curated list of platforms and industry 4.0 tools above, delves into simplification and enhancing of digitalized manufacturing processes. These value chain tools enhance the user experience. The advent of Industry 4.0 has revolutionized the way businesses operate, with technologies such as IoT, AI, and automation driving digital transformation across the entire value chain. In this dynamic landscape, collaborative platforms have emerged as powerful tools that enable organizations to optimize their value chain, fostering seamless collaboration and integration among stakeholders. In this article, know the significance of collaborative industry 4.0 software and the benefits they offer in optimizing the value chain. 1. PARCview PARCview is a powerful real-time manufacturing analytics software that empowers data-driven decision-making in manufacturing environment. It is a central hub for aggregating data from various sources such as machines, ERP, MES, and quality systems, providing valuable insights for continuous improvement. With flexible integration capabilities, it supports connectivity via multiple protocols. PARCview enables operators, engineers, and subject matter experts to troubleshoot process issues, visualize historical and real-time data, diagnose equipment problems, and predict process issues for proactive action. Its high-performance archive engine allows for fast retrieval of short-term and long-term data, ensuring efficient troubleshooting. The software also offers customizable dashboards and displays to monitor real-time equipment status and production KPIs. PARCview's Asset Hub also enables users to add context to raw data by creating digital assets and organizing tags by asset, facilitating quick information retrieval and resource comparison. 2. aPriori Digital Manufacturing Simulation Software One of the value chain tools, Digital Factories by aPriori enable manufacturers to identify and overcome obstacles in their production processes, ensuring smooth operations and avoiding delays. This software provides manufacturability analysis and directional costing, incentivizing design teams and engineers to incorporate manufacturing considerations early on, reducing engineering change orders and enabling timely product launches. With digital factories, sourcing teams can compare manufacturing environments based on various criteria, evaluate fully burdened manufacturing costs, and make informed site selection decisions. By leveraging extensive libraries of materials, machines, labor, and overhead costs, digital factories offer comprehensive simulations, process cycle time calculations, and manufacturability analysis, empowering companies to optimize their manufacturing practices. 3. Factbird Factbird is a revolutionary manufacturing intelligence solution simplifies data gathering and analysis for all manufacturers. With its comprehensive cloud-based application and edge devices, sensors, and cameras, Factbird streamlines data collection and converts it into actionable insights. Key features include built-in OEE calculations, production monitoring, video capture, historical data analytics, process and quality performance management, maintenance support, and utility consumption tracking. Factbird stands out from competitors' non-intrusive integration, rapid installation, real-time data access, scalability, and advanced data security. It offers pricing plans for different levels of functionality. Factbird empowers businesses to enhance their operations with data-driven insights, ensuring competitiveness in the Industry 4.0 landscape. 4. Fishbowl Fishbowl is one among industrial revolution tools, manufacturing software designed for growing apparel companies that need a complete solution integrating all aspects of their business. It offers full-featured on-premise or cloud-based options. Fishbowl seamlessly integrates with QuickBooks, providing secure and cost-effective inventory management to manufacturers. It is known for its user-friendly interface, ease of use, and excellent customer service through value chain optimization techniques. With Fishbowl, businesses can streamline their production processes, manage inventory efficiently, and benefit from robust integration capabilities. 5. FactoryLogix FactoryLogix: Digital Manufacturing Engineering is a powerful solution that enables faster time-to-market by providing greater flexibility, control, and simplicity in production design. With this software, manufacturers can quickly transform CAD and bills of materials into interactive visual work instructions, process routes, inspection plans, and more. The features and benefits of FactoryLogix include accelerating and simplifying production launches, driving new business opportunities, standardizing and automating best practices, improving customer value and satisfaction, avoiding unexpected costs, eliminating manual errors and waste, as well as consistently meeting product launch dates. 6. MachineMetrics One of the industrial revolution tools, MachineMetrics is an industrial IoT platform explicitly designed for manufacturing businesses. It offers universal machine connectivity, cloud data infrastructure, and communication workflows to optimize machine operation. With the ability to connect machines both in the cloud and at the edge, MachineMetrics enables manufacturers to digitize their legacy processes and enhance profitability. Numerous manufacturers have adopted the platform worldwide, with thousands of machines already connected. By delivering timely and relevant information, MachineMetrics helps improve machine performance, productivity, and capacity utilization. Ultimately, it empowers manufacturers to stay competitive and win more business in the global market. 7. Siemens Opcenter Siemens Opcenter is a comprehensive Manufacturing Operations Management (MOM) solution that facilitates the digitalization of manufacturing operations. By offering end-to-end visibility into production, Opcenter empowers decision-makers to identify areas for improvement in product design and manufacturing processes. This enables operational adjustments for smoother and more efficient production. Opcenter encompasses various modules, including Opcenter APS for production planning and scheduling, Opcenter Intelligence for data aggregation and analysis, and Opcenter Execution Discrete for shop floor visibility. With Opcenter, businesses can achieve improved efficiency, reduced time-to-market, enhanced quality management, better planning, and flexible integration capabilities. It supports the realization of innovation in the digital enterprise. Wrap Up The industry 4.0 software and industry 4.0 tools listed above allows seamless collaboration and integration among stakeholders, leading to enhanced operational efficiency, accelerated innovation, and improved customer experiences. By embracing collaborative platforms, businesses can unlock the full potential of Industry 4.0, creating agile, interconnected ecosystems that drive growth and competitive advantage. As the Industry 4.0 revolution unfolds, organizations that proactively adopt and leverage collaborative platforms will be well-positioned to thrive in this era of unprecedented connectivity and digital transformation.

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Industrial 4.0

Addressing Industry 4.0 Challenges for Connected Future in Smart Cities

Article | July 14, 2023

Navigating the challenges of Industry 4.0: Strategies for building connected smart cities that prioritize cybersecurity, scalability and data privacy in the pursuit of a sustainable urban future. Contents 1. Introduction 2. Overcoming Challenges Faced in Smart Cities 2.1 System Reliability and Downtime 2.2 Integration Issues in Legacy Systems 2.3 Complex Data Analytics and Real-Time Insights 2.4 Digital Divide and Accessibility 2.5 Vendor Lock-In and Interoperability Standards 2.6 Resistance to Change 2.7 Increased Cost and poor ROI 3. Final Thoughts 1. Introduction Smart cities are urban areas that utilize advanced technologies and data-driven solutions to improve efficiency, sustainability, and quality of life. These cities integrate various aspects of the manufacturing industry into their infrastructure and operations to drive innovation and optimize resource utilization. Data analytics and AI play a vital role in smart cities. Manufacturers gain valuable insights from the vast amount of data generated within the manufacturing sector by harnessing big data analytics and AI technologies. This enables them to optimize production processes, predict maintenance needs, identify patterns, and make data-driven decisions to improve efficiency and quality. Connectivity and communication infrastructure are crucial in smart cities. These cities establish robust network and communication systems to facilitate seamless data transfer and real-time collaboration across the manufacturing ecosystem, providing benefits of industry 4.0. This supports efficient supply chain management, remote monitoring, and the integration of manufacturing processes. Sustainable manufacturing practices are also prioritized in smart cities. They incorporate energy-efficient technologies, waste reduction measures, recycling programs, and renewable energy sources. Collaboration is emphasized in the smart city manufacturing ecosystem. Various stakeholders, including manufacturers, suppliers, researchers, and policymakers, work together to foster knowledge sharing, innovation, and the development of industry standards. As the concept of Industry 4.0 continues to shape the future, smart cities are emerging as powerful entities that leverage technology to enhance urban living. However, with the integration of various interconnected systems and devices, challenges of smart cities are a concern. This article will explore the industry 4.0 challenges & solutions and discuss strategies to address these challenges for a sustainable and efficient urban future. 2. Overcoming Challenges Faced in Smart Cities 2.1 System Reliability and Downtime One among industry 4.0 challenges, system reliability and downtime are critical concerns in the realm of smart manufacturing. As manufacturing operations become increasingly interconnected, they become more susceptible to system failures and production interruptions. Ensuring high system reliability is paramount, requiring meticulous planning, rigorous testing, and continuous monitoring. Robust backup and recovery mechanisms are essential to mitigate the impact of disruptions and swiftly restore operations. Implementing redundant systems, backup power sources, and data backup strategies are key components of a comprehensive reliability strategy. Minimizing downtime and swiftly addressing system failures is crucial for maintaining productivity and meeting customer demands in a competitive business environment. 2.2 Integration Issues in Legacy Systems Integrating legacy systems with modern smart manufacturing solutions poses a significant challenge for many manufacturing facilities. Legacy systems often lack compatibility with the latest technologies, making seamless integration complex and time-consuming. Overcoming this challenge requires careful planning, identifying suitable integration approaches, and allocating resources for necessary upgrades or replacements. The process involves mapping data flows, establishing interfaces, and ensuring smooth communication between the legacy systems and new smart manufacturing components. It may also involve retrofitting or implementing middleware solutions to bridge the technology gap. Successful integration of legacy systems enables the leveraging of existing infrastructure and maximizes the benefits of smart manufacturing in a cost-effective manner. 2.3 Complex Data Analytics and Real-Time Insights One of the challenges of smart cities, extracting valuable insights from the vast data connected manufacturing systems generates presents a significant challenge. Data's sheer volume and complexity make it difficult to identify meaningful patterns and extract actionable insights. To address this, businesses must implement advanced data analytics tools and algorithms capable of processing and analyzing data in real-time. These tools enable manufacturers to gain real-time visibility into their operations, optimize production processes, enhance product quality, and make informed decisions. By harnessing the power of data analytics, manufacturers can uncover hidden opportunities for improvement, increase operational efficiency, and gain a competitive edge in the market. 2.4 Digital Divide and Accessibility The transition to a connected future in manufacturing brings the risk of exacerbating the digital divide, particularly in regions or industries with limited access to technology or adequate infrastructure. This challenge requires ensuring equitable access to smart manufacturing technologies, bridging the gap between those with advanced connectivity and those lacking access. Promoting initiatives providing affordable technology solutions, fostering public-private partnerships, and advocating for infrastructure development are crucial. By addressing the digital divide, businesses can encourage inclusivity, empower underserved communities, and unlock the economic potential of all stakeholders in the manufacturing sector. Closing the gap will lead to a more balanced and sustainable, connected future. 2.5 Vendor Lock-In and Interoperability Standards The risk of vendor lock-in is a significant concern when adopting smart manufacturing technologies. It occurs when manufacturers rely heavily on a specific technology provider's ecosystem, limiting flexibility and options. It is essential to prioritize interoperability between different vendors' systems to mitigate this risk. By establishing industry-wide standards and protocols, manufacturers can ensure that their systems can seamlessly communicate and integrate with technologies from multiple vendors. This fosters healthy competition and prevents monopolistic control, enabling manufacturers to choose the best solutions for their specific needs. Emphasizing interoperability and avoiding vendor lock-in promotes flexibility, innovation, and the ability to adapt to changing market dynamics in the connected future of manufacturing. 2.6 Resistance to Change Among the industry 4.0 challenges, is implementing new technologies and processes in manufacturing often encounters resistance from employees, management, and other stakeholders. Overcoming this resistance is a critical challenge that requires effective change management strategies. It involves fostering a culture of innovation and creating a compelling case for the benefits of connected manufacturing. Transparent communication, stakeholder engagement, and addressing concerns through training and support are essential. Providing clear goals, and demonstrating the positive impact on productivity, efficiency, and job satisfaction can help alleviate resistance. By involving employees in the transition, recognizing their contributions, and highlighting the long-term advantages, organizations can create a positive environment that embraces change and maximizes the potential of a connected future in manufacturing. 2.7 Increased Cost and poor ROI Implementing connected manufacturing systems entails substantial initial costs, posing a challenge regarding cost considerations and return on investment (ROI). While these systems offer significant benefits, such as improved productivity and efficiency, organizations must carefully assess and justify the expenses. Ensuring a positive ROI requires comprehensive planning, accurate cost estimation, and effective resource allocation. It involves identifying areas where connected technologies can deliver tangible value and aligning investments with strategic objectives. Balancing cost concerns with long-term advantages is crucial, as organizations must make informed decisions that maximize ROI while fostering innovation and competitiveness. Businesses can navigate this challenge and achieve sustainable growth through connected manufacturing by conducting thorough cost-benefit analyses and leveraging available financial models. 3. Final Thoughts As smart cities embrace the possibilities of Industry 4.0, it is crucial to address the challenges of creating a connected urban environment. By focusing on collaboration among stakeholders, implementing robust cybersecurity measures, fostering data privacy, ensuring infrastructure scalability, and empowering citizens through digital inclusion, smart cities can overcome the challenges of Industry 4.0 and build a sustainable, efficient, inclusive, connected future. By actively addressing these challenges, smart cities can leverage the transformative power of technology to create a thriving urban ecosystem that benefits residents and contributes to a better quality of life. Industry 4.0 presents unique challenges and opportunities for developing connected smart cities. By proactively addressing these challenges through collaborative efforts, cybersecurity measures, data privacy considerations, infrastructure scalability, and digital inclusion, smart cities can pave the way for a connected future that embraces the benefits of technology while ensuring the well-being and satisfaction of its residents.

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Desktop Metal Launches Live Monitor™ for Users of Additive Manufacturing 2.0 Production Technology

Business Wire | October 04, 2023

Desktop Metal, Inc., a global leader in additive manufacturing technologies for mass production, today announced the launch of Live Monitor™ — a software application that provides useful real-time data from printing systems to improve efficiency and management of one printing system or a full fleet. Part of the Live Suite™ package of exclusive software offerings from Desktop Metal, Live Monitor provides easy access to system data from any web browser at any time. The new offering has helpful dashboards to manage a fleet or drill down on printer or furnace performance in ways that assist capacity planning, maintenance management, and more. Real-time information includes job and event status, time reporting, and consumable usage, among other key metrics. “At Desktop Metal, we’re committed to driving additive manufacturing into production, and Live Monitor is a vital tool for managing a single productive printing system, such as a Shop System and Furnace, or an entire fleet,” said Ric Fulop, Founder and CEO of Desktop Metal. “Our goal is to help users improve their Overall Equipment Effectiveness (OEE) to optimize their utilization and scale their business with ease.” Italy-based Aidro, a pioneer in the volume production of next-generation hydraulic and fluid power systems through metal AM and traditional manufacturing technologies, has been a beta tester of Live Monitor for its Desktop Metal Shop System and Furnace for the past year. “Live Monitor is an essential tool for keeping the most important process variables under control and giving customers with critical parts, such as those in the energy industry, visibility and traceability of AM part production,” said Valeria Tirelli, President and CEO of Aidro, a subsidiary of Desktop Metal. Aidro will be exhibiting at ADIPEC, a global energy industry event, to be held in Abu Dhabi today through Oct. 5 in Booth M1 of the Manufacturing and Industrialization Hall. “The variables are visible, customizable, and recordable and this is the basis for having a qualified process. Thanks also to this tool, DNV has awarded Aidro AM manufacturer certification in accordance with the DNV-ST-B203 standard. Compared to other systems, Live Monitor can be customized in a simple and efficient way depending on the specific needs of the user.” An optional add-on feature in Live Suite, Live Monitor will be offered to users of the Studio, Shop, and Production System printers, along with Desktop Metal branded furnaces. The feature will also be rolled out in the future to users of other Desktop Metal and Team DM equipment sold under the ExOne, Desktop Health, and ETEC brands. About Desktop Metal Desktop Metal is driving Additive Manufacturing 2.0, a new era of on-demand, digital mass production of industrial, medical, and consumer products. Our innovative 3D printers, materials, and software deliver the speed, cost, and part quality required for this transformation. We’re the original inventors and world leaders of the 3D printing methods we believe will empower this shift, binder jetting and digital light processing. Today, our systems print metal, polymer, sand and other ceramics, as well as foam and recycled wood. Manufacturers use our technology worldwide to save time and money, reduce waste, increase flexibility, and produce designs that solve the world’s toughest problems and enable once-impossible innovations.

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Additive Manufacturing

Essentium and 3D-Fuel Join Forces to Simplify 3D Printing Filament Sourcing

PR Newswire | July 31, 2023

Essentium, Inc., a worldwide leader in industrial additive manufacturing (AM), today announced a strategic partnership with 3D-Fuel, a leading functional 3D printing filament manufacturer. The partnership aims to meet the growing demand for innovative materials and simplify the procurement process for customers in the 3D printing industry by enabling them to access a comprehensive range of filaments through a single provider. The partnership consolidates 3D-Fuel's production to Essentium's AS9100D and ISO 9001:2015 certifiedTexasfacilities for the North American market, ensuring efficient scaling and delivery of US-manufactured materials. Customers will have access to both the 3D-Fuel and Essentium portfolios, creating a comprehensive product portfolio to enhance the customer experience. Now, they can meet all their filament needs in one place, with one shipment and one vendor record in their accounting systems. 3D-Fuel has a longstanding relationship with NatureWorks, a leading manufacturer of low-carbon polylactic acid (PLA) biopolymers derived from renewable resources. This collaboration will further enhance the production of functional 3D printing materials using plant-based inputs, contributing to reducing the carbon footprint of the desktop 3D printing market. In addition to the existing portfolio of filament lines and extensive color options, 3D-Fuel will introduce new products to their portfolio, enabled by Essentium's expertise in fiber reinforcement, multi-layer filament extrusion, and other innovative material capabilities. Plans include developing a new spool design to enhance compatibility with various 3D printing systems, improve shipping efficiency, and reduce plastic waste. The products resulting from this collaboration will be branded as "3D-Fuel powered by Essentium." "3D-Fuel customers expect high quality, reliable materials, and an excellent 3D printing experience. That's why our decision to partner with Essentium did not happen lightly," saidJohn Schneider, CEO & Co-Founder at 3D-Fuel. "Essentium's dedication to product quality is evidenced by its ISO9001 and AS9100D certifications as well as its ITAR registration - something that an increasing number of our customers were requesting and expecting of a US-manufactured product. As a result of this partnership, we also look forward to more reliably in-stock materials to meet the rapidly growing demand for 3D-Fuel filaments." "Essentium's reputation of innovative and cutting-edge materials technologies combined with 3D-Fuel's reputation of premium grade US-made printing materials will give customers access to one of the broadest filament portfolios in the world," saidRyan Vano, VP of Filament Production at Essentium Inc. "Our partnership is not only about collaboration but accelerating 3D printing adoption and innovation, this coming together will also ensure that customers can use additive manufacturing to bolster their supply chain and manufacturing processes with the highest quality, American-made printing materials." About Essentium, Inc. Essentium, Inc. provides industrial 3D printing solutions that are disrupting traditional manufacturing processes by bringing product strength and production speed together, at scale, with a no-compromise engineering material set. Essentium manufactures and delivers innovative industrial 3D printers and materials, enabling the world's top manufacturers to bridge the gap between 3D printing and machining and embrace the future of additive manufacturing. Essentium, Inc. is AS9100 certified and ITAR registered.

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3dceram Sinto Inc. And Sintx Technologies Announce Collaboration To Develop Materials And Technologies For Additive Manufacturing Of Advanced Ceramics

Globenewswire | August 22, 2023

3DCERAM Sinto, Inc. (3DCERAM Sinto Inc;https://sintoamerica.com/3dceram-sinto-usa/), a turnkey provider for additive manufacturing of advanced ceramics, and SINTX Technologies, Inc. (www.sintx.com)(NASDAQ: SINT; “SINTX” or the “Company”), a manufacturer of advanced ceramics for biomedical and technical markets, announced today a collaboration to develop multiple novel resins and processes for the additive manufacturing of ceramic products. In the collaboration, these two industry leading companies plan to leverage and further develop their existing expertise to produce unique, high-value resins, 3D print ceramic components, and subject those components to advanced thermal processing. The collaboration is focused on the biomedical and investment casting industries. “We are excited about the possibilities of creating a silicon nitride-based resin for the biomedical market. With interest in silicon nitride medical devices continuing to grow rapidly, we believe 3D printed silicon nitride devices will play a major role in the future of medical and technical segments in which we participate,” said Dr. Sonny Bal, CEO of SINTX Technologies. “We believe that SINTX’s resin formulation and densification expertise, combined with 3DCeram’s production scale printers, will provide the market with components of superior quality.” Sharing rich histories in advanced ceramics and additive manufacturing, SINTX and 3DCeram expect the results of their collaboration to drive expanded geographical adoption of additive manufactured advanced ceramics. Michael Halsband, Sinto America’s CEO added, “There has been interest for these types of capabilities across the globe. The investment casting industry specifically has a strong need for a silica-based resin. If we are successful, this collaboration will provide game changer solutions within these industries.” About Sinto America, Inc. Sinto's North American group of companies are dedicated to providing superior industrial solutions by offering practical, cost effective and technologically advanced equipment and services to a variety of industries. Sinto focuses on Foundry, Surface Treatment, Material Handling markets. About SINTX Technologies, Inc. SINTX Technologies is an advanced ceramics company that develops and commercializes materials, components, and technologies for medical and technical applications. SINTX is a global leader in the research, development, and manufacturing of silicon nitride, and its products have been implanted in humans since 2008. Over the past two years, SINTX has utilized strategic acquisitions and alliances to enter into new markets. The Company has manufacturing facilities in Utah and Maryland.

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Additive Manufacturing

Desktop Metal Launches Live Monitor™ for Users of Additive Manufacturing 2.0 Production Technology

Business Wire | October 04, 2023

Desktop Metal, Inc., a global leader in additive manufacturing technologies for mass production, today announced the launch of Live Monitor™ — a software application that provides useful real-time data from printing systems to improve efficiency and management of one printing system or a full fleet. Part of the Live Suite™ package of exclusive software offerings from Desktop Metal, Live Monitor provides easy access to system data from any web browser at any time. The new offering has helpful dashboards to manage a fleet or drill down on printer or furnace performance in ways that assist capacity planning, maintenance management, and more. Real-time information includes job and event status, time reporting, and consumable usage, among other key metrics. “At Desktop Metal, we’re committed to driving additive manufacturing into production, and Live Monitor is a vital tool for managing a single productive printing system, such as a Shop System and Furnace, or an entire fleet,” said Ric Fulop, Founder and CEO of Desktop Metal. “Our goal is to help users improve their Overall Equipment Effectiveness (OEE) to optimize their utilization and scale their business with ease.” Italy-based Aidro, a pioneer in the volume production of next-generation hydraulic and fluid power systems through metal AM and traditional manufacturing technologies, has been a beta tester of Live Monitor for its Desktop Metal Shop System and Furnace for the past year. “Live Monitor is an essential tool for keeping the most important process variables under control and giving customers with critical parts, such as those in the energy industry, visibility and traceability of AM part production,” said Valeria Tirelli, President and CEO of Aidro, a subsidiary of Desktop Metal. Aidro will be exhibiting at ADIPEC, a global energy industry event, to be held in Abu Dhabi today through Oct. 5 in Booth M1 of the Manufacturing and Industrialization Hall. “The variables are visible, customizable, and recordable and this is the basis for having a qualified process. Thanks also to this tool, DNV has awarded Aidro AM manufacturer certification in accordance with the DNV-ST-B203 standard. Compared to other systems, Live Monitor can be customized in a simple and efficient way depending on the specific needs of the user.” An optional add-on feature in Live Suite, Live Monitor will be offered to users of the Studio, Shop, and Production System printers, along with Desktop Metal branded furnaces. The feature will also be rolled out in the future to users of other Desktop Metal and Team DM equipment sold under the ExOne, Desktop Health, and ETEC brands. About Desktop Metal Desktop Metal is driving Additive Manufacturing 2.0, a new era of on-demand, digital mass production of industrial, medical, and consumer products. Our innovative 3D printers, materials, and software deliver the speed, cost, and part quality required for this transformation. We’re the original inventors and world leaders of the 3D printing methods we believe will empower this shift, binder jetting and digital light processing. Today, our systems print metal, polymer, sand and other ceramics, as well as foam and recycled wood. Manufacturers use our technology worldwide to save time and money, reduce waste, increase flexibility, and produce designs that solve the world’s toughest problems and enable once-impossible innovations.

Read More

Additive Manufacturing

Essentium and 3D-Fuel Join Forces to Simplify 3D Printing Filament Sourcing

PR Newswire | July 31, 2023

Essentium, Inc., a worldwide leader in industrial additive manufacturing (AM), today announced a strategic partnership with 3D-Fuel, a leading functional 3D printing filament manufacturer. The partnership aims to meet the growing demand for innovative materials and simplify the procurement process for customers in the 3D printing industry by enabling them to access a comprehensive range of filaments through a single provider. The partnership consolidates 3D-Fuel's production to Essentium's AS9100D and ISO 9001:2015 certifiedTexasfacilities for the North American market, ensuring efficient scaling and delivery of US-manufactured materials. Customers will have access to both the 3D-Fuel and Essentium portfolios, creating a comprehensive product portfolio to enhance the customer experience. Now, they can meet all their filament needs in one place, with one shipment and one vendor record in their accounting systems. 3D-Fuel has a longstanding relationship with NatureWorks, a leading manufacturer of low-carbon polylactic acid (PLA) biopolymers derived from renewable resources. This collaboration will further enhance the production of functional 3D printing materials using plant-based inputs, contributing to reducing the carbon footprint of the desktop 3D printing market. In addition to the existing portfolio of filament lines and extensive color options, 3D-Fuel will introduce new products to their portfolio, enabled by Essentium's expertise in fiber reinforcement, multi-layer filament extrusion, and other innovative material capabilities. Plans include developing a new spool design to enhance compatibility with various 3D printing systems, improve shipping efficiency, and reduce plastic waste. The products resulting from this collaboration will be branded as "3D-Fuel powered by Essentium." "3D-Fuel customers expect high quality, reliable materials, and an excellent 3D printing experience. That's why our decision to partner with Essentium did not happen lightly," saidJohn Schneider, CEO & Co-Founder at 3D-Fuel. "Essentium's dedication to product quality is evidenced by its ISO9001 and AS9100D certifications as well as its ITAR registration - something that an increasing number of our customers were requesting and expecting of a US-manufactured product. As a result of this partnership, we also look forward to more reliably in-stock materials to meet the rapidly growing demand for 3D-Fuel filaments." "Essentium's reputation of innovative and cutting-edge materials technologies combined with 3D-Fuel's reputation of premium grade US-made printing materials will give customers access to one of the broadest filament portfolios in the world," saidRyan Vano, VP of Filament Production at Essentium Inc. "Our partnership is not only about collaboration but accelerating 3D printing adoption and innovation, this coming together will also ensure that customers can use additive manufacturing to bolster their supply chain and manufacturing processes with the highest quality, American-made printing materials." About Essentium, Inc. Essentium, Inc. provides industrial 3D printing solutions that are disrupting traditional manufacturing processes by bringing product strength and production speed together, at scale, with a no-compromise engineering material set. Essentium manufactures and delivers innovative industrial 3D printers and materials, enabling the world's top manufacturers to bridge the gap between 3D printing and machining and embrace the future of additive manufacturing. Essentium, Inc. is AS9100 certified and ITAR registered.

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Additive Manufacturing

3dceram Sinto Inc. And Sintx Technologies Announce Collaboration To Develop Materials And Technologies For Additive Manufacturing Of Advanced Ceramics

Globenewswire | August 22, 2023

3DCERAM Sinto, Inc. (3DCERAM Sinto Inc;https://sintoamerica.com/3dceram-sinto-usa/), a turnkey provider for additive manufacturing of advanced ceramics, and SINTX Technologies, Inc. (www.sintx.com)(NASDAQ: SINT; “SINTX” or the “Company”), a manufacturer of advanced ceramics for biomedical and technical markets, announced today a collaboration to develop multiple novel resins and processes for the additive manufacturing of ceramic products. In the collaboration, these two industry leading companies plan to leverage and further develop their existing expertise to produce unique, high-value resins, 3D print ceramic components, and subject those components to advanced thermal processing. The collaboration is focused on the biomedical and investment casting industries. “We are excited about the possibilities of creating a silicon nitride-based resin for the biomedical market. With interest in silicon nitride medical devices continuing to grow rapidly, we believe 3D printed silicon nitride devices will play a major role in the future of medical and technical segments in which we participate,” said Dr. Sonny Bal, CEO of SINTX Technologies. “We believe that SINTX’s resin formulation and densification expertise, combined with 3DCeram’s production scale printers, will provide the market with components of superior quality.” Sharing rich histories in advanced ceramics and additive manufacturing, SINTX and 3DCeram expect the results of their collaboration to drive expanded geographical adoption of additive manufactured advanced ceramics. Michael Halsband, Sinto America’s CEO added, “There has been interest for these types of capabilities across the globe. The investment casting industry specifically has a strong need for a silica-based resin. If we are successful, this collaboration will provide game changer solutions within these industries.” About Sinto America, Inc. Sinto's North American group of companies are dedicated to providing superior industrial solutions by offering practical, cost effective and technologically advanced equipment and services to a variety of industries. Sinto focuses on Foundry, Surface Treatment, Material Handling markets. About SINTX Technologies, Inc. SINTX Technologies is an advanced ceramics company that develops and commercializes materials, components, and technologies for medical and technical applications. SINTX is a global leader in the research, development, and manufacturing of silicon nitride, and its products have been implanted in humans since 2008. Over the past two years, SINTX has utilized strategic acquisitions and alliances to enter into new markets. The Company has manufacturing facilities in Utah and Maryland.

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