Advanced Actuation System and “Dynamic Follow-Through” Deliver Improved Ultrasonic Weld Quality

July 24, 2020

The advanced actuation system on Emerson’s new Branson GSX ultrasonic welder dynamically adjusts weld force to enable reliable assembly of plastic parts in product designs considered too small, delicate or difficult to weld before. This white paper outlines the development of the new actuation system and explains how improved force control — particularly “dynamic follow-through” after plastic melt — contributes to superior weld strength and quality. The paper also describes head-to-head tests in which the new Branson GSX actuation system outperformed existing welders with pneumatic and servo-controlled actuators by completing consistently good welds on plastic parts that could not be reliably welded in the past.

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OTHER WHITEPAPERS
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Secure Access Service Edge for Manufacturing

whitePaper | April 4, 2022

Digital transformation is driving the adoption of Industry 4.0 in manufacturing. Multiple technologies, such as internet of things (IoT) devices and artificial intelligence (AI), are changing manufacturing processes. For instance, more is being done with robotics, 3D printing, and industrial clouds. Employees need to digest all these innovations to enable new ways for them to do their jobs properly. Around the globe, industries have implemented work-from-home policies. In most manufacturing companies, there is a mixture of employees from the business office to the factory floor, and manufacturers can now instantly enable remote work for these employees.

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Optimizing Manufacturing Production Scheduling (MPS) using constraint programming

whitePaper | July 7, 2022

Production scheduling primarily deals with arranging different jobs in various machines based on the timelines for each job. There can be numerous combinations of schedules possible. Production schedules can be designed to maximize the capacity utilization, minimize idle time of the machine, earliness, overall costs etc. Manual design of a schedule can be a tedious and time consuming task. There are a lot of dependencies which the scheduler needs to tweak based on a single change. Generating a production schedule targeting a specific objective function can be done using mathematical models. Mathematical models involve formulating the production scheduling problem as an optimization model wherein there is a certain objective function which needs to be optimized based on a set of constraints. Mathematical models generally outperform manually designed schedules which involve a lot of inter-dependencies among the jobs. Due to improvement in computational power, developing a production schedule using mathematical models is relatively quick and efficient.

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CONTRACT MANUFACTURING IN VIETNAM INCREASES PROFITABILITY

whitePaper | November 2, 2022

Vietnam has emerged as a leader for outsourced manufacturing among southeast Asian nations due to its exceptional cost competitiveness and consistent high quality. Vietnam’s location — adjacent to established supply chains across the border it shares with China — provides original equipment manufacturers (OEMs) with alternative sourcing as the costs of doing business in China escalate. Hourly labor rates in Vietnam are significantly lower than other nearby countries; and the nation has implemented strict laws and regulations to protect the intellectual property of foreign companies. The marketplace and political conditions together have enabled Vietnam to sustain the highest economic growth rate in the world since 2000. Understanding Vietnam’s unique financial advantages can help OEMs that outsource manufacturing to achieve a lower total cost of ownership that fuels higher profits and growth.

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Facts about the true state of the art of 3d construction printing

whitePaper | December 13, 2019

Winsun has a 3D construction printer installed in their factory in Suzhou, China, that produces elements by 3D printing. The elements are then transported to and assembled at the building site to form the building structure. Hence, Winsun is actually 3D printing precast elements and do not 3D print on the building site. Therefore, when Winsun claimed to have done 10 buildings in 10 days, it actually meant, that they assembled 10 buildings in 10 days, out of elements 3D printed in the factory long before.

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Shaping the Future of Formulation Development with Melt-based 3D Printing Technologies

whitePaper | June 6, 2021

Three-dimensional (3D) printing is a powerful technology that has wide-ranging applications, including many in the pharmaceutical industry. Among the approaches that are being explored in the production of pharmaceutical dosage forms powder-based systems which utilize either drop-on-powder or selective laser sintering and liquid-based systems which use dropon-drop deposition or stereolithography are frequently applied. With liquid-based technology, either UV, laser energy or high temperature is used to induce polymerization and build the 3D structure.1 The process of 3D printing offers the potential to produce medications tailored to the needs of patients and dosage forms in various shapes, sizes and textures with different release profiles that can be difficult to produce using conventional techniques.2

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THE FUTURE OF SMART LOGISTICS AUTOMATION

whitePaper | July 31, 2020

Geek+ is one of the world’s fastest growing logistics automation companies. Its technology offering, which is based around a core product range of four smart robotic systems – picking, moving, forklift and sorting robots; all underpinned by a highly intelligent AI-enabled software platform – offers a scalable alternative to traditional fixed automation machinery for eCommerce, industrial and manufacturing customers to invest in. Perhaps one of the most notable features of the Geek+ solution is its extreme scalability – both within a single fulfilment center or across a network of facilities – which can move in lockstep with business needs to meet rapid customer growth, or to meet sudden peaks and troughs caused by seasonal trends or unexpected crises.

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Spotlight

Monte Carlo Fan Company

Monte Carlo Fan Company specializes in trend inspired, fashion-forward, ceiling fans and accessories in a wide variety of styles, sizes, and finishes. Ceiling fans have changed throughout the years, but our commitment to quality and unprecedented customer service has not.

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